Automatic Oil Injector with Pump and Feedback Hole

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Solution Overview

Problem

Existing methods for oil replacement in bicycles, such as oil injecting bottles and syringes, lack precise control over oil quantity and quality during the oil injection process, making it difficult for operators to efficiently lubricate and maintain the bicycle.

Innovation Solution

An automatic oil injector with a pump controlled by a switch, a suction pipe, an oil injecting pipe, a control switch, a liquid level indicator, and a check valve, which allows for controlled oil injection and feedback, ensuring efficient lubrication and easy handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual oil injection methods (oil injecting bottle or syringe) are used, then the device is simple and easy to carry, but the output quantity of oil is not easy to control and the quality of injecting oil is not very well

Engineering Contradiction:
Improvecontrol of oil quantityVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the manual mechanical pressing system with an electric pump system controlled by a control switch. The pump motor drives the pump to automatically inject oil, replacing the need for manual squeezing or syringe pressing, thereby achieving precise control over oil quantity while maintaining portability through the compact electric system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a control switch that allows operators to adjust and control the oil injection parameters (quantity, speed, and timing). This parameter control mechanism enables precise adjustment of oil output without requiring complex manual dexterity, resolving the contradiction between ease of operation and device complexity.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If a pump controlled by a control switch is used for automatic oil injection, then the quantity of oil is easy to control and the injecting quality is improved, but the device becomes more complex

Engineering Contradiction:
Improveoil quantity control precisionVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent incorporates a feedback hole that allows brake oil to feedback into the container automatically. This self-service mechanism eliminates the need for complex manual feedback systems or additional sensors, as the feedback hole passively returns excess oil to the container, maintaining measurement precision while minimizing added complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The feedback hole system enables the recovery and reuse of brake oil that has been injected and then returned. This recovering mechanism improves oil quantity control precision by allowing operators to monitor and adjust the injection process, while the simple hole structure avoids adding significant device complexity.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If manual pressing is used to inject oil, then the device structure is simple, but the quality of injecting oil deteriorates

Engineering Contradiction:
Improveoil injecting qualityVSAvoidinjection system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the unreliable manual pressing mechanism with a controlled electric pump system. The pump provides consistent, reliable oil injection pressure and flow rate, eliminating the variability and poor quality associated with manual pressing, while the compact pump design keeps the overall structure manageable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automatic oil injector provides precise control over oil quantity, simplifies the maintenance process, and ensures high-quality oil injection while being compact and easy to carry, addressing the limitations of manual oil injection methods.

Implementation Method 1

a pump (5), having an inlet port (51) and an outlet port (52), the end of the suction pipe exposed externally to the cover (2) and the container (1) is fluidly connected with the inlet port (51) of the pump (5)

Methodology Applied
Scientific EffectPump: Pump

Implementation Method 2

the oil injecting pipe is fluidly communicated with a check valve for preventing the oil from being flowed back and preventing the air inflow from being kept in of the oil injecting pipe in vacuum condition while stopping injecting oil

Methodology Applied
Scientific EffectCheck valve: Valve

Implementation Method 3

one end of the suction pipe is accommodated in the container so as to contact an inner bottom surface of the container and the other end of the suction pipe is exposed externally to the cover and the container

Methodology Applied
Scientific EffectFluid connection:

Data Source

PatentUS9470362B2Automatic oil injector
Publication Date: 2016.10.18 TEKTRO TECH
  • US9470362B2 patent drawing
  • US9470362B2 patent drawing
  • US9470362B2 patent drawing

AI summary

An automatic oil injector is provided with a container; a cover detachably covering the container; a suction pipe passing through and fastening the cover, and one end of the suction pipe accommodated at the bottom of the container, and the other end of the suction pipe exposed outside the cover; an inlet hole passing through the cover, and one end of the inlet hole accommodated inside the container and the other end of the inlet hole disposed with a folding cover; a pump; the end of the suction pipe exposed outside the cover fluidly connected with an inlet port of the pump; an oil injecting pipe, one end of the oil injecting pipe fluidly connected with an outlet port of the pump; a control switch electrically connecting to the pump; an liquid level indicator disposed outside the container; and an accommodating groove connected to the container.