Automatic Reel Winding With Guided Line Placement and Tension
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Solution Overview
Problem
Existing fishing reel line winding processes are time-consuming, require manual effort, and are not universally compatible with all types of reels and spools, necessitating an automatic solution that ensures even line distribution and tension.
Innovation Solution
An automatic winding machine with a line feeding assembly, winding assembly, automatic line guide assembly, and interface screen, which includes mechanisms to drive spools and reels, guide fishing line, and control winding parameters, enabling automatic and uniform line distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual or semi-mechanical winding is used, then the user can control line placement, but the process is time-consuming and labor-intensive
Solution Approach 1:
The system performs automatic line guidance and winding without requiring manual intervention. The microprocessor-controlled mechanisms automatically guide the line across the spool and maintain proper tension, allowing the system to service itself during the winding process.
Solution Approach 2:
The patent replaces manual mechanical operations with an automated system comprising a microprocessor, motor-driven spool rotation, and mechanically-linked line guidance. The microprocessor controls the winding process by coordinating motor operations and mechanical linkages to achieve automatic line placement.
2Manufacturing precision
If manual line guidance is used, then line placement can be controlled, but the user must maintain constant tension and move line side to side throughout the process
Solution Approach 1:
The patent introduces a mechanically-linked line guidance system that acts as an intermediary between the spool and the line. This system automatically guides the line across the spool surface through mechanical linkages connected to the spool rotation, eliminating the need for manual line manipulation while ensuring even distribution.
Solution Approach 2:
The system incorporates feedback through the mechanical linkage between spool rotation and line guidance movement. As the spool rotates, the mechanical linkage automatically adjusts the line guidance position to maintain proper line placement and distribution, providing real-time feedback control without manual intervention.
3Adaptability or versatility
If existing winding machines are used, then some winding capability is provided, but they are not compatible with all fishing reels and spools
Solution Approach 1:
The patent designs the winding machine with universal compatibility features, including adjustable spool diameter settings in the microprocessor and interchangeable mounting adapters. These features allow the same basic machine to accommodate various fishing reel and spool types without requiring complete redesign, achieving multi-functionality.
Solution Approach 2:
The system incorporates dynamic adjustability through microprocessor-controlled parameters such as spool diameter settings and winding speed adjustments. These dynamic settings allow the machine to adapt to different reel configurations during operation, providing versatility without increasing physical complexity of the core mechanism.
Data Source
AI summary
An automatic winding machine and method are disclosed. The system includes a line feeding assembly, a winding assembly, an automatic line guide assembly, and an interface screen. The line feeding assembly includes a spool holding frame for supporting a bulk spool of line. The winding assembly includes a reel spool holding clamp, a fishing reel holding clamp, and a winding motor for rotating either a reel spool or a reel handle. The automatic line guide assembly includes a line guide mechanism driven by a line guide motor to distribute line evenly. The interface screen regulates winding speed, spool width, and the line placement. The system provides fully automated, uniform spooling with adjustable tension and minimal labor.