Automatic Vehicle Elevation System with Multi-Stage Actuator

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Solution Overview

Problem

The frequent occurrence of tire punctures and associated injuries due to the failure of traditional tire jacks, which are often used for lifting vehicles during repairs, poses a significant safety and efficiency concern.

Innovation Solution

An automatic vehicle elevation system powered by DC, AC, pneumatic, or hydraulic systems, utilizing multi-stage actuators and a control unit to lift vehicles effortlessly, eliminating the need for manual jacking and reducing the risk of injury.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional manual tire jacks are used to lift vehicles, then the physical effort required is reduced compared to no jack, but the risk of jack failure and associated injuries increases significantly

Engineering Contradiction:
Improvephysical effort requiredVSAvoidjack failure risk
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the traditional mechanical manual jack system with an automated elevation system that uses electric motors (DC or AC), pneumatic systems, or hydraulic systems to lift the vehicle. This substitution eliminates the need for manual operation while providing more reliable and controlled lifting, directly addressing both the ease of operation and reliability concerns.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The automated elevation system performs the vehicle lifting function autonomously without requiring human physical effort or intervention during the lifting process. The system self-regulates the lifting operation through control units that monitor and control the actuators, ensuring safe and reliable operation while eliminating the risks associated with manual jack operation.

Inventive Principle:
Principle #25Self-service

2Device complexity

If traditional manual jacking procedures are used, then the system complexity remains low, but the time required to change a tire increases due to manual effort and safety precautions

Engineering Contradiction:
Improvesystem complexityVSAvoidtire change time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The elevation system is pre-installed on the vehicle with actuators positioned at strategic locations underneath the vehicle body. The control unit and power systems are integrated into the vehicle's existing electrical or pneumatic/hydraulic infrastructure, so that when a tire needs changing, the lifting action can immediately commence without requiring assembly or setup of external jacking equipment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

By replacing manual mechanical jacking with automated powered actuators, the system eliminates the time-consuming manual cranking and positioning operations. The powered actuators can lift the vehicle quickly and consistently, reducing the overall tire change time despite the added system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If automated elevation systems with powered actuators are used, then the speed and effort of vehicle lifting is dramatically improved, but the system complexity and cost increase

Engineering Contradiction:
Improvevehicle lifting speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The elevation system is designed to perform multiple functions: lifting the vehicle for tire changes, providing under-vehicle access for maintenance, and potentially serving as a parking assist feature. The same actuators and control systems are used for various elevation tasks, justifying the complexity through multi-functionality. The system can operate in different modes (single side, both sides, different elevation levels) using the same hardware infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces the physical effort and time required to change a tire, minimizing exposure to road hazards and potential injuries, thereby lowering insurance costs and ensuring safer tire changes.

Implementation Method 1

The actuator is powered alternatively, by either of four systems: (1) DC motor system; (2) AC motor system; (3) pneumatic system; (4) hydraulic system

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The actuator is powered alternatively, by either of four systems: (1) DC motor system; (2) AC motor system; (3) pneumatic system; (4) hydraulic system

Methodology Applied
Scientific EffectPneumatic pressure: Pressure Gradient

Implementation Method 3

The actuator is powered alternatively, by either of four systems: (1) DC motor system; (2) AC motor system; (3) pneumatic system; (4) hydraulic system

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 4

The actuator is equipped with a high load universal joint, and attached thereto durable, non-skid plate. Acting in unity, the universal joint and the non-skid plate, ensures that the vehicle being elevated remains level on uneven ground

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentUS11472379B1Automatic vehicle elevation system
Publication Date: 2022.10.18 STORACI SALVATORE
  • US11472379B1 patent drawing
  • US11472379B1 patent drawing
  • US11472379B1 patent drawing

AI summary

Disclosed is a system for automatically elevating vehicles. The system is a substitute for standard, manually-operated car jacks, and jack stands. One or more systems may be installed underneath a vehicle. To lift a vehicle off the ground, the system utilizes a multi-stage actuator. The actuator may be powered, by either DC motor system, AC motor system, pneumatic system, or hydraulic system. The actuator is protected from distractive external elements by being situated inside a housing, integrating a retractable, electric door. The actuator is equipped with a high load universal joint, and attached thereto durable, non-skid plate. Acting in unity, the universal joint and the non-skid plate, ensures that the vehicle being elevated remains level on uneven ground, and during the operation of the Elevation System. The end-user may initiate the operation of the Elevation System manually via a control panel, or via a mobile application.