Automatic Zeroing Circuit for Brushless DC Motor Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Brushless DC motors face inaccuracies in rotor position and rotational speed detection due to comparator offset and temperature drift, especially at start-up and low rotational speeds, and are limited by small input voltage ranges.

Innovation Solution

An automatic zeroing circuit with voltage adjustment and level shifting circuits, along with a comparator, is implemented to calibrate and filter back electromotive force signals, reducing offset and increasing the input voltage range, thereby enhancing detection accuracy across varying temperatures and voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If a detection circuit with Hall sensor and comparator is used to detect rotor position and rotation rate, then position and speed detection capability is improved, but measurement precision deteriorates due to comparator offset and temperature drift

Engineering Contradiction:
Improverotor position and rotation rate detection capabilityVSAvoidposition and rotational speed measurement accuracy
Core Design Contradiction:
Difficulty of detecting and measuringVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing automatic zeroing of the comparator offset before actual motor operation. The detection circuit executes a calibration routine during initialization that measures and stores the comparator's inherent offset voltage, then subtracts this offset from subsequent measurements. This preliminary calibration eliminates the systematic error source before it affects measurement precision, allowing accurate detection across the full operating range including start-up and low-speed conditions.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If sensor-less BLDC motor control is used, then device complexity is reduced, but adaptability deteriorates for applications with large input voltage ranges

Engineering Contradiction:
Improvedetection circuit complexityVSAvoidinput voltage range handling capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by implementing an adaptive detection circuit that dynamically adjusts its operating parameters based on the input voltage level. The circuit continuously monitors the input voltage and adjusts the sampling rate, filter coefficients, and comparator reference levels to optimize performance across the full voltage range from zero to twenty-eight volts. This dynamic adaptation allows the simplified sensor-less control to maintain accuracy and reliability throughout the entire operating envelope.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If automatic zeroing circuit with voltage adjustment and level shifting is implemented, then measurement precision is improved by reducing offset and expanding voltage range, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidcircuit structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating the automatic zeroing functionality directly into the existing detection circuit rather than adding separate calibration equipment. The voltage adjustment and level shifting circuits are combined with the Hall sensor interface and comparator in a unified integrated circuit that performs both offset compensation and normal detection functions. This consolidation achieves the measurement precision improvements while minimizing the increase in overall device complexity through shared circuitry and integrated control.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides accurate rotor position and rotational rate detection at start-up and low speeds, while expanding the motor's operational voltage range, thus improving the reliability and efficiency of brushless DC motor systems.

Implementation Method 1

a first voltage adjustment circuit having a first terminal and a second terminal, wherein the first terminal of the first voltage adjustment circuit is coupled for receiving a first induced voltage, a second induced voltage, or a third induced voltage

Methodology Applied
Scientific EffectVoltage level shifting:

Implementation Method 2

The comparator has an inverting input terminal, a noninverting input terminal, and an output terminal

Methodology Applied
Scientific EffectVoltage comparison:

Implementation Method 3

An automatic zeroing circuit with voltage adjustment and level shifting circuits, along with a comparator, is implemented to calibrate and filter back electromotive force signals, reducing offset and increasing the input voltage range

Methodology Applied
Scientific EffectSignal filtering: Filter (electronic)

Data Source

PatentUS10009015B2Automatic zeroing and detection circuit and method
Publication Date: 2018.06.26 SEMICON COMPONENTS IND LLC
  • US10009015B2 patent drawing
  • US10009015B2 patent drawing
  • US10009015B2 patent drawing

AI summary

In accordance with an embodiment, an automatic zeroing circuit is provided that includes an automatic zeroing circuit, comprising a first voltage adjustment circuit coupled for receiving an induced voltage and a second voltage adjustment circuit coupled for receiving a common voltage. A comparator having an inverting input terminal coupled to the first voltage adjustment circuit and a noninverting input terminal coupled to the second voltage adjustment circuit. In accordance with another embodiment, a method for automatically zeroing a detection circuit includes receiving a first back electromotive force at a first voltage level and shifting the first back electromotive force from the first voltage level to a second voltage level. A comparator circuit is calibrated and the first back electromotive force is detected.