Automation Process Control for Direct Cap Addition and Removal
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Solution Overview
Problem
Automation processes face inefficiencies and potential failures due to varying device requirements for lidding/delidding operations, leading to complex and time-consuming execution, especially when plate position heights and orientations differ.
Innovation Solution
A method and apparatus for controlling automation systems and processes that determine and prioritize lidding/delidding operations based on compatible starting and destination positions, sending task instructions to execution devices to optimize execution efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If lidding/delidding operation is performed at an adjustment position when starting position and destination position differ, then the operation can be completed, but the automation process becomes complex and time-consuming
Solution Approach 1:
The system determines in advance whether the starting position or destination position supports lidding/delidding operations, and pre-selects the optimal execution position. This preliminary determination avoids the need for intermediate adjustment positions and reduces process complexity while ensuring reliable operation completion.
Solution Approach 2:
Instead of always performing lidding/delidding at a dedicated adjustment position when positions differ, the invention inverts the approach by allowing direct execution at starting or destination positions that support the operation. This reverses the conventional workflow and eliminates unnecessary intermediate steps.
2Reliability
If lidding/delidding operation is performed at an adjustment position, then the operation can be completed, but execution time increases
Solution Approach 1:
The system pre-determines the optimal execution position for lidding/delidding operations by checking whether starting or destination positions support these operations. This preliminary action identifies the most efficient location, avoiding time-consuming transfers to intermediate adjustment positions and reducing overall execution time while ensuring operation completion.
3Manufacturing precision
If different device requirements are considered for lidding/delidding operations, then operation accuracy is improved, but process complexity increases
Solution Approach 1:
The system uses parameter-based determination to identify whether starting or destination positions support lidding/delidding operations. By changing the approach from complex device-specific configurations to parameter-based position evaluation, the system maintains high operation accuracy while reducing configuration complexity.
Solution Approach 2:
The invention creates a universal determination mechanism that works across different device types and positions. Instead of requiring separate configuration procedures for each device, the system uses a unified approach to identify suitable execution positions, maintaining accuracy while simplifying the overall process.
Data Source
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AI summary
A control method for an automation system, a control method for an automation process of the automation system, a control apparatus for the automation system, a control apparatus for the automation process of the automation system, an electronic device, and a storage medium. The control method for the automation system comprises: in response to an operation of a user, determining whether a cap addition/removal operation is comprised in an automation process; for the situation where the cap addition/removal operation is comprised, determining whether a starting position and/or a destination position of a task operation in the automation process supports the cap addition/removal operation; when a first determination result is that the starting position and/or the destination position of the task operation in the automation process supports the cap addition/removal operation, determining the starting position and/or the destination position as an execution position of the cap addition/removal operation; and delivering a task operation instruction in the automation process to a transport operation execution device, so that the transport operation execution device performs task deduction according to the task operation instruction. Therefore, the execution time of the cap addition/removal operation is saved, and the execution efficiency of the task operation is effectively ensured.