Industrial Automation Configuration Images for System Connectivity
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Solution Overview
Problem
Operators of industrial automation systems face challenges in understanding the configuration of individual systems and their connections within the system, as well as accessing and utilizing system configuration discovery tools effectively.
Innovation Solution
A control system generates image data, such as QR codes, encoding configuration data of industrial automation systems, which can be displayed on electronic displays and scanned by computing devices to provide a comprehensive view of the system configuration, with cloud-based computing systems analyzing and recommending updates or replacements based on the data.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of information
If operators directly access system configuration discovery tools to understand industrial automation system configurations, then comprehensive configuration information can be obtained, but the complexity of accessing and using these tools makes it challenging for operators
Solution Approach 1:
The patent creates a visual copy or representation of the complex system configuration through generated images. Instead of requiring operators to directly access and interpret raw configuration data from discovery tools, the system generates visual representations (images) that copy and present the essential configuration information in an easily understandable format, bridging the gap between comprehensive data and ease of access
Solution Approach 2:
The image generation system acts as an intermediary between the configuration discovery tools and the operators. It translates complex configuration data into visual images that operators can easily interpret, serving as a mediator that simplifies the interaction while preserving the comprehensive configuration information
2Loss of information
If detailed configuration data of all individual systems is provided to operators, then complete system understanding is achieved, but operators still lack full knowledge of how systems connect to form the complete industrial automation system
Solution Approach 1:
The patent segments the complex system configuration into visual components that can be individually understood while showing their relationships. The generated images break down the overall system configuration into manageable visual elements that depict individual systems and their connections, making it easier for operators to understand both parts and wholes
Solution Approach 2:
The patent transforms one-dimensional or tabular configuration data into two-dimensional visual representations. By converting configuration data into images, the system adds a visual dimension that makes spatial relationships and system connections more intuitive and easier to comprehend than traditional data formats
Data Source
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AI summary
A method, performed by at least one processor, comprising generating a first set of images representative of configuration data associated with an industrial automation system. An electronic display may display at least one image of the first set of images. The processor may detect a change in the configuration data and retrieve updated configuration data from the industrial automation system. The processor may encode the updated configuration data into a second set of images and display at least one additional image of the second set of images on the electronic display.