Automotive Lighting System Thread-Like Source Light Guide

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Solution Overview

Problem

Existing lighting systems for automotive lamps that use laterally emitting fibers struggle to create a uniform light strip effect due to the limited flexibility and curvature of these fibers, which restricts design options and energy efficiency.

Innovation Solution

A lighting system utilizing thread-like, flexible lighting sources with laterally or radially emitting optical fibers, coupled with light guides that allow for the creation of light effects along broken lines and curves, reducing the need for multiple LED sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If laterally emitting fibers are used to create a light strip effect, then energy consumption is reduced and light uniformity is improved, but the fiber flexibility and curvature are limited, restricting design options

Engineering Contradiction:
Improveenergy consumptionVSAvoidfiber flexibility
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The lighting system is divided into multiple independent LED modules arranged along the desired light strip path. Each module can be independently positioned and oriented, allowing the overall system to follow complex broken line geometries while maintaining the energy efficiency of individual LED sources.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Optical elements (such as light guides or diffusing plates) are introduced as intermediaries between the LED sources and the final light output. These optical elements distribute light from the discrete LED modules to create a continuous, uniform light strip appearance while allowing the LEDs to be positioned at locations optimized for energy efficiency and geometric adaptability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple LED sources are used to create a light strip effect, then design flexibility is improved, but the number of lighting sources increases, reducing energy efficiency

Engineering Contradiction:
Improvedesign flexibilityVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The lighting system uses a minimal number of discrete LED modules positioned at strategic locations along the light strip path. This segmentation allows design flexibility through strategic placement while minimizing the total number of active light sources to maintain energy efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each LED module is designed to serve multiple functions: providing light for the strip effect, allowing geometric adaptation through positioning, and enabling design flexibility through modular arrangement. This multi-functionality reduces the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If laterally emitting fibers are bent at sharp edges, then design complexity is reduced, but the fiber breaks, reducing reliability

Engineering Contradiction:
Improvedesign complexityVSAvoidfiber integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system replaces continuous flexible fibers with discrete LED modules that can independently accommodate sharp edges and corners. Each module is positioned at locations that follow the desired geometric path, eliminating the need to bend fibers at sharp angles and thus preventing fiber breakage while maintaining design complexity.

Inventive Principle:
Principle #1Segmentation

4Illumination intensity

If a plate with optical features is applied to LED strip to achieve uniform light, then light uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improvelight uniformityVSAvoiddevice complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

Optical elements serve as intermediaries between the LED modules and the final light output. These elements are strategically placed to distribute light and create uniformity only where needed, rather than covering the entire LED strip, thus reducing overall device complexity while maintaining light uniformity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Optical features are applied locally at specific positions where light distribution needs adjustment, rather than uniformly across the entire lighting system. This localized approach achieves the necessary light uniformity while minimizing the addition of complex components.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a more uniform and energy-efficient light strip effect, capable of extending along complex paths, including curves and corners, while minimizing the number of lighting sources required.

Implementation Method 1

the laterally emitting fiber is a device made of polymers which convey therein the light emitted by a LED or Laser light source

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

in the cladding of which microfractures are obtained, which allow laterally or radially adjusting the dispersion of the light along the fiber

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentEP4560187A1Lighting system
Publication Date: 2025.05.28 MARELLI AUTOMOTIVE LIGHTING ITAL SPA
  • EP4560187A1 patent drawingFigure 1
  • EP4560187A1 patent drawingFigure 1a
  • EP4560187A1 patent drawingFigure 2~2a

AI summary

A lighting system for generating a light strip effect, for example for a light of an automotive lamp, comprises at least one thread-like lighting source (10) suitable for emitting a light beam in a lateral direction, and at least one light guide (14) optically coupled to the thread-like lighting source. The light guide (14) comprises a proximal light guide portion (142) and a distal light guide portion (144). The proximal light guide portion (142) is suitable for reflecting at least one portion of the light beam generated by the thread-like lighting source so as to channel said light beam portion into the distal light guide portion (144). The distal light guide portion (144) is configured to reflect the light beam portion so as to direct the light beam portion towards a distal emitting end (148) of light guide which provides the desired light strip effect when illuminated.