Autonomous Excavation Vehicle Control for Continuous Precision Digging

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Solution Overview

Problem

Current excavation methods rely heavily on manual operators, leading to high costs, limited operational hours, and increased risk of human error due to labor shortages and the necessity for daytime operations.

Innovation Solution

An autonomous or semi-autonomous excavation system equipped with sensors that navigate and control excavation vehicles, allowing for precise excavation routines and reduced labor requirements by using sensor data to guide the excavation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If manual operators are used to operate excavation vehicles, then the vehicles can be controlled with simple systems, but the operational costs increase and labor shortages occur

Engineering Contradiction:
Improveautomation of excavation vehicle operationVSAvoidcomplexity of vehicle control system
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical operation with an autonomous control system that uses sensors, processors, and actuators to automatically control excavation vehicle operations. The system substitutes human operators with electronic and mechanical subsystems that can autonomously navigate, dig, and perform excavation tasks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The excavation vehicle is equipped with self-contained autonomous operation capabilities including onboard sensors, processing units, and control systems that enable the vehicle to perform excavation tasks independently without external human intervention, making the system self-sufficient in operation.

Inventive Principle:
Principle #25Self-service

2Duration of action of moving object

If manual operators work during daytime only, then operational safety is maintained, but the duration of excavation projects extends

Engineering Contradiction:
Improveoperational duration of excavation vehicleVSAvoidoperational reliability and safety
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The autonomous control system enables continuous excavation operations without interruption by eliminating the need for operator breaks, shifts, or daytime-only restrictions. The vehicle can operate continuously as long as power and operational conditions are maintained, maximizing productivity.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

Replacing manual operators with autonomous systems removes human physiological limitations such as fatigue and daylight dependency, allowing the vehicle to operate reliably during nighttime and extended hours without compromising safety or performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If manual operators are required, then the system remains simple to operate, but labor costs increase and human error occurs

Engineering Contradiction:
Improveprecision of excavation workVSAvoidcomplexity of control system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs autonomous control systems with sensors, processors, and automated actuators to replace manual operation, achieving precise excavation work through electronic control and automated navigation while eliminating human error in positioning and operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The autonomous system incorporates sensors and monitoring devices that continuously feedback information to the control unit, enabling real-time adjustments and precise control of excavation operations. This closed-loop control ensures accurate depth, position, and terrain following without human intervention.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11933021B2Excavating earth from a dig site using an excavation vehicle
Publication Date: 2024.03.19 BUILT ROBOTICS INC
  • US11933021B2 patent drawing
  • US11933021B2 patent drawing
  • US11933021B2 patent drawing

AI summary

This description provides an autonomous or semi-autonomous excavation vehicle that is capable of navigating through a dig site and carrying an excavation routine using a system of sensors physically mounted to the excavation vehicle. The sensors collect one or more of spatial, imaging, measurement, and location data representing the status of the excavation vehicle and its surrounding environment. Based on the collected data, the excavation vehicle executes instructions to perform an excavation routine by excavating earth from a hole using an excavation tool positioned at a single location within the site. The excavation vehicle is also able to carry out numerous other tasks, such as checking the volume of excavated earth in an excavation tool, navigating the excavation vehicle over a distance while continuously excavating earth from a below surface depth, and preparing a digital terrain model of the site as part of a process for creating the excavation routine.