Autonomous GPS Tracker for Launch Hardware Tracking

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Solution Overview

Problem

Current tracking systems for launch spacecraft hardware are limited in their ability to provide precise impact location data for spent fuel stages and fairings, as they rely on ground-based sensors that lose tracking once the hardware is out of view, leading to safety concerns and inefficiencies in payload mass and cost due to the weight and expense of existing tracking solutions.

Innovation Solution

A lightweight, autonomous tracking device attached to launch hardware, equipped with a GPS receiver, data recorder, and communications transmitter, which collects and transmits data via satellite, allowing for continuous tracking from launch to impact without requiring electrical power or services from the host launch vehicle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ground-based tracking systems are used to monitor launch hardware, then tracking coverage is available during ascent, but tracking is lost when hardware passes out of view

Engineering Contradiction:
Improvetracking coverageVSAvoidimpact location data
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The tracking device is self-contained with its own power supply, GPS receiver, and communications transmitter, allowing it to independently track and report its position throughout the entire flight path without requiring external services from the launch vehicle or ground infrastructure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces an autonomous tracking device as an intermediary between the launch hardware and ground-based monitoring systems, enabling continuous tracking by having the hardware itself carry the tracking functionality rather than relying solely on external ground-based systems

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If existing tracking systems are attached to launch vehicles, then continuous tracking is achieved, but weight and expense increase significantly

Engineering Contradiction:
Improvetracking continuityVSAvoidpayload mass
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The tracking device is designed as a lightweight, disposable unit that is attached to the launch hardware and discarded after use, eliminating the need for expensive, heavy, reusable tracking systems while providing sufficient tracking coverage for the duration of the flight

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The device requires no electrical power or data services from the host vehicle, making it completely independent and eliminating the need for complex power and data interface systems that would add weight and complexity

Inventive Principle:
Principle #25Self-service

3Loss of information

If electrical systems are installed on fuel stages for tracking, then tracking data can be collected, but potential for fuel leakage and explosions increases

Engineering Contradiction:
Improvetracking dataVSAvoidsafety risks
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The tracking device is completely self-powered with an integrated power supply, eliminating all electrical connections to the fuel stage and thereby removing the hazard of fuel leakage and explosion associated with electrical systems on fuel stages

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent extracts the electrical systems entirely from the fuel stage environment by providing the tracker with its own independent power supply, separating the tracking function from any potential fuel hazards

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise tracking of launch hardware, reducing safety risks and payload mass by providing accurate impact location data and aerodynamic heating rate measurements, thereby enhancing safety and reducing costs associated with launch operations.

Implementation Method 1

The tracker includes a GPS receiver and modem for communicating flight path data to a communications satellite

Methodology Applied
Scientific EffectGPS satellite signal transmission:

Data Source

PatentUS7557753B2Spacecraft hardware tracker
Publication Date: 2009.07.07 AEROSPACE CORP
  • US7557753B2 patent drawing
  • US7557753B2 patent drawing

AI summary

A GPS tracker is disposed on launch hardware that separates from a spacecraft launch vehicle during ascent to orbit with the launch hardware having a suborbital trajectory from launch to impact while being tracked so as to track the launch hardware during suborbital flight, such as for tracking separated fuel stages, external tanks, external boosters, and payload fairings that return to earth.