Autonomous Harvesting Device for Feed Crop Processing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current agricultural methods for harvesting and processing feed crops are inefficient, costly, and often require manual labor or machinery, with limitations such as local processing and potential soil pollution, and lack automation.

Innovation Solution

An autonomous, unmanned device is used to automatically harvest, transport, and process feed crops, eliminating manual labor and soil contact, with a control device monitoring and optimizing the process for continuous operation at a designated crop processing location, enabling efficient and universal feed crop management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If solar drying is used for crop processing, then energy consumption is reduced, but processing efficiency deteriorates

Engineering Contradiction:
Improveenergy consumptionVSAvoidprocessing efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent replaces passive solar drying with an active mechanical processing system. The crop processing means includes cutting means, conveying means, and baling means that mechanically process the crop instead of relying on solar evaporation. This substitution dramatically improves processing efficiency while maintaining reasonable energy consumption through automated mechanical operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The autonomous unmanned device performs self-service by automatically harvesting, transporting, and processing the crop without human intervention. The device navigates autonomously, operates the processing means, and manages the entire workflow, eliminating the need for manual labor and significantly improving operational efficiency.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If all crop-processing operations are performed in the field, then transportation cost is reduced, but device complexity and cost increase

Engineering Contradiction:
Improvetransportation costVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent segments the processing system into two parts: an autonomous harvesting device that operates in the field, and a separate crop processing means located at a processing location. The harvesting device collects and transports crop to the processing location, where the processing means performs the actual processing. This segmentation reduces the complexity and cost of the autonomous device while minimizing transportation requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary element - the crop processing means - that acts as a bridge between the field and the final product. Instead of requiring the autonomous device to perform all processing functions, the crop processing means serves as an intermediary that receives harvested crop and completes the processing operations, thereby reducing the complexity burden on the autonomous device.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If manual labor is used for harvesting and processing, then operational flexibility is maintained, but labor cost increases

Engineering Contradiction:
Improveoperational flexibilityVSAvoidlabor cost
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The autonomous unmanned device performs self-service by autonomously navigating the field, harvesting crop, transporting it to the processing location, and coordinating with the crop processing means. This self-service capability eliminates the need for manual labor and associated costs while maintaining operational flexibility through programmable control and adaptive navigation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual labor with automated mechanical systems. The autonomous device uses sensors, navigation systems, and mechanical harvesting mechanisms to perform tasks that would otherwise require human workers. This substitution dramatically reduces labor costs while maintaining or even improving operational efficiency through consistent automated performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of manufacture

If crop is temporarily deposited on the soil, then processing simplicity is improved, but crop pollution increases

Engineering Contradiction:
Improveprocessing simplicityVSAvoidcrop pollution
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary conveying system that transfers crop from the harvesting device to the processing means without direct soil contact. The crop is transported through enclosed or protected conveying mechanisms, and the processing means is positioned to receive crop without requiring it to be deposited on the ground, thereby preventing pollution while maintaining processing simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs protective enclosures and conveying structures that create barriers between the crop and the soil environment. These flexible or rigid shells and films protect the harvested crop from direct contact with contaminated ground surfaces during transport and processing operations, preventing pollution while allowing simple processing workflows.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS20240016086A1Method and system for harvesting and processing feed crop
Publication Date: 2024.01.18 LELY PATENT NV
  • US20240016086A1 patent drawing
  • US20240016086A1 patent drawing
  • US20240016086A1 patent drawing

AI summary

A method, using an autonomous, unmanned device, a control device and a crop processor includes automatically harvesting a first amount of feed crop in a part of a crop field by means of the autonomous, unmanned device; automatically loading the first amount of harvested feed crop directly into a storage space provided on the autonomous, unmanned device; automatically transporting the first amount of harvested feed crop from the crop field to a crop processing location provided with the crop processor by means of the autonomous, unmanned device; automatically unloading the first amount of harvested feed crop from the storage space of the autonomous, unmanned device at the crop processing location; and processing the first amount of harvested feed crop at the crop processing location by means of the crop processor. The control device is configured for controlling the autonomous, unmanned device to repeat the steps to harvest a second amount of feed crop, and for monitoring of the processing of the first amount of harvested feed crop by the crop processor.