Ice making device

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Solution Overview

Problem

Current ice making devices rely on host apparatuses for operation control, limiting their ability to perform independent ice making operations, including water supply and ice separation.

Innovation Solution

An autonomous ice making device with a control part that manages a fan motor, ice separating mechanism, and water supply mechanism, allowing for independent operation, temperature-controlled ice production, and efficient power usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If the ice making device is controlled by a host apparatus, then the control structure is simple, but the device cannot perform independent ice making operations

Engineering Contradiction:
Improveautonomous operation capabilityVSAvoidcontrol structure complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The control functionality is segmented into a dedicated control part within the ice making device, separate from the host apparatus control. This control part independently manages the fan motor, ice separating mechanism, and water supply mechanism, enabling autonomous operation while maintaining clear functional boundaries that prevent excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control part is designed to universally manage multiple subsystems (fan motor, ice separating mechanism, water supply mechanism) through a single integrated control unit. This multi-functional approach enables independent operation without requiring separate control structures for each function, thus avoiding excessive complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If the fan motor is fixed to multiple frame parts, then the fixing is more stable, but distortion occurs during frame deformation

Engineering Contradiction:
Improvefan motor fixing stabilityVSAvoidfan motor distortion
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The fan motor fixing is extracted from multiple frame parts and concentrated to a single frame part. This extraction eliminates the distortion problem caused by differential deformation of multiple frame parts while maintaining sufficient fixing stability through the dedicated single-point attachment structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of fixing the fan motor to multiple frame parts to enhance stability, the approach is inverted by fixing it to a single frame part. This inversion resolves the distortion issue by eliminating the conflicting deformation forces while the single fixed point provides adequate stability for the fan motor operation.

Inventive Principle:
Principle #13The other way round (Inversion)

3Productivity

If the fan motor operates for a long time, then ice making capacity is maintained, but power consumption increases

Engineering Contradiction:
Improveice making capacityVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The control part implements feedback control by continuously monitoring the ice tray temperature and adjusting the fan motor operation accordingly. The fan motor operates only when the temperature is above the threshold and stops when the threshold is reached, maintaining ice making capacity while minimizing unnecessary power consumption through temperature-based feedback regulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The fan motor operates in periodic cycles rather than continuously - it starts when water is supplied and operates until the ice tray reaches the target temperature, then stops. This periodic operation pattern maintains adequate ice making capacity while significantly reducing overall power consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables independent ice making operations, producing high-quality ice efficiently and stably while reducing power consumption and simplifying the device's structure, reducing manufacturing costs and potential for distortion in the fan motor fixing.

Implementation Method 1

a fan motor 4 structured to send air to the ice tray 2

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a temperature sensor 5 which acquires temperature of the ice tray 2

Methodology Applied
Scientific EffectTemperature detection:

Implementation Method 3

heat transfer of the water which is supplied to the ice tray 2 is mainly performed during a time when the water temperature becomes about 0° in which a state of the water is changed into ice

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS11994329B2Ice making device
Publication Date: 2024.05.28 SANKYO SEIKI MFG CO LTD
  • US11994329B2 patent drawing
  • US11994329B2 patent drawing
  • US11994329B2 patent drawing

AI summary

Provided is an ice-making device that can autonomously perform a series of ice-making operations that include control of a fan motor, without relying on a higher-level device. An ice-making device that is characterized by comprising an ice-making tray, a fan motor that blows air onto the ice-making tray, an ice removal mechanism that removes ice from the ice-making tray, a control part, and a frame that holds the ice-making tray, the fan motor, the ice removal mechanism, and the control part. The ice-making device is also characterized in that the control part controls the operations of the fan motor, the ice removal mechanism, and a water supply mechanism that opens/closes a water supply path that supplies water to the ice-making tray.