Autonomous Manhole Cover Removal for Roadway Utility Inspection

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Solution Overview

Problem

Manual inspection and maintenance of manholes are time-consuming and expose workers to unsafe conditions, as they require human intervention to remove and replace covers, which can be hazardous and inefficient.

Innovation Solution

A self-driving vehicle equipped with a manhole cover handling mechanism and tool handling mechanism that can automatically find, remove, and replace manhole covers, allowing for automated inspection and maintenance without human intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual inspection and maintenance of manholes is performed, then workers can directly access and inspect the underground utility, but workers are exposed to unsafe conditions and the process is time-consuming

Engineering Contradiction:
Improveworker safetyVSAvoidinspection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The automated vehicle performs manhole inspection and maintenance tasks independently without human intervention. The vehicle autonomously navigates to manholes, removes covers using the cover removal device, deploys inspection tools, collects data, and replaces covers, thereby eliminating worker exposure to hazardous conditions while maintaining operational efficiency

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical operations with an automated vehicle system equipped with specialized devices. The cover removal device, tool deployment mechanisms, and data collection systems are all mechanically automated, substituting human physical labor and exposure with machine-based operations that improve both safety and efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If manual manhole cover removal and replacement is performed, then inspection and maintenance can be conducted, but the process requires significant human intervention and time

Engineering Contradiction:
Improveinspection efficiencyVSAvoidtime for cover removal and replacement
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent combines multiple functions into a single integrated automated vehicle system. The vehicle merges cover removal, tool deployment, inspection data collection, and cover replacement operations into one autonomous platform, eliminating the need for separate manual operations and significantly reducing total inspection time

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The automated vehicle is pre-equipped with all necessary tools and devices before reaching the manhole. The cover removal device, inspection tools, and replacement mechanisms are prepared in advance on the vehicle, allowing immediate execution of the inspection sequence without delays for tool retrieval or manual preparation

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11913188B2Automated tool access to a manhole through automated manhole cover removal using self-driving vehicle
Publication Date: 2024.02.27 RH BORDEN SMART SOLUTIONS LLC
  • US11913188B2 patent drawing
  • US11913188B2 patent drawing
  • US11913188B2 patent drawing

AI summary

The use of a self-driving vehicle to automatically find manholes, and for each remove the manhole cover from the manhole, and thereafter put the manhole cover back in position on the manhole. In some embodiments, while the manhole cover is removed, the self-driving vehicle is used to automatically place a tool above or within the manhole. Accordingly, a self-driving vehicle can automatically inspect, repair, or maintain manholes that are positioned in roadways. The data can then automatically be gathered without human intervention.