Autonomous Mobile Document Scanner System

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Solution Overview

Problem

Large-scale document scanning operations are inefficient and costly due to the need for multiple expensive scanners and dedicated personnel for manual document preparation and intervention, limiting scalability and increasing operational expenses.

Innovation Solution

Autonomous document scanners with ADF feeder, transport, and imaging mechanisms that can move independently to scan stacks of documents, minimizing human intervention by using locomotion elements and wireless communication to coordinate scanning operations across multiple devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional ADF scanners with dedicated input and output trays are used, then document scanning can be performed, but multiple expensive scanners and dedicated personnel are required for large-scale operations

Engineering Contradiction:
Improvedocument scanning capacityVSAvoidnumber of scanners and personnel
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the scanning system into multiple independent mobile scanning devices, each capable of autonomous operation. Instead of one large complex scanner, multiple smaller units work in parallel, with each unit having its own ADF, imaging mechanisms, and locomotion capabilities. This segmentation allows scalable productivity without proportionally increasing personnel requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each mobile scanning device is designed as a universal unit that can scan various document types and sizes. The devices incorporate adaptive document handling capabilities, allowing a single device type to replace multiple specialized scanners and operator roles. The standardized interface and autonomous operation enable any device to handle any document stack within its capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If more scanners are added to increase scanning capacity, then productivity increases, but operational expenses and device complexity increase

Engineering Contradiction:
Improvescanning capacityVSAvoidnumber of scanner-operator pairs
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The mobile scanning devices are equipped with autonomous navigation and document handling capabilities. Each device can independently locate document stacks, position itself for scanning, operate the ADF mechanism, and transport scanned documents to designated locations. This self-service capability eliminates the need for operator intervention, allowing productivity to scale without proportional increases in personnel.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs mobile, reconfigurable scanning units that can dynamically adjust their positions and operations. The devices move autonomously between scanning locations and can be redistributed based on workload demands. This dynamic allocation allows the system to scale capacity by adding or repositioning devices without fixed infrastructure constraints.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If manual document preparation and sorting is performed, then documents can be organized for scanning, but time and labor resources are consumed

Engineering Contradiction:
Improvedocument organizationVSAvoidtime for manual preparation
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The mobile scanning devices perform document preparation actions automatically as part of their scanning process. The ADF mechanism automatically feeds, separates, and transports documents without requiring prior manual organization. Devices can adapt to various document formats and sizes on-the-fly, eliminating the need for advance sorting and preparation by operators.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If dedicated operators are assigned to each scanner, then scanning operations can be monitored and managed, but operational costs increase

Engineering Contradiction:
Improvescanning operation managementVSAvoidpersonnel requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mobile scanning devices incorporate sensors, communication modules, and autonomous control systems that provide real-time feedback on their operational status, document handling progress, and location. This feedback enables centralized monitoring and coordination of multiple devices without requiring physical presence of operators at each scanner. The system can automatically detect and respond to operational issues.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution increases efficiency and reduces costs by allowing unattended scanning of documents, scalable to varying capacities without the need for additional personnel, while maintaining high reliability and operational efficiency.

Implementation Method 1

a torque limited retard roller 102 and/or frictional pad which applies an opposing force to selectively separate the top sheet intended to be imaged from the remainder of a stack of documents

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The separated documents are transported by friction nip rollers past CCD line capture imagers

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

CCD line capture imagers, and the information on each sheet of the two sided document is rendered as a typical digital image file

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS9936089B2Mobile autonomous scalable scanner system
Publication Date: 2018.04.03 KODAK ALARIS LLC
  • US9936089B2 patent drawing
  • US9936089B2 patent drawing
  • US9936089B2 patent drawing

AI summary

This invention is directed to autonomous document scanning operations. A scanning device and one or more stacks of documents may use motors to autonomously move the documents into position to be scanned by the scanner. The scanning device may detect properties of the documents while scanning. Multiple stacks of documents may be scanned in this manner with minimal user intervention, eliminating the need for manual intervention when scanning groups of documents.