Autonomous moving device and docking station

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Solution Overview

Problem

Existing automatic moving devices, such as robotic cleaners, face challenges in detecting and removing metallic foreign materials during wireless charging, which can cause heat damage due to inefficiencies in power transfer and the impracticality of large-area sensor implementation.

Innovation Solution

The use of an existing IR module for communication between the power transfer unit and the power receiving unit to detect foreign materials without adding a separate sensor, allowing for cost-effective detection and removal of foreign materials during the charging process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If efficiency monitoring of PTU and PRU is used to detect metallic foreign materials, then power transfer safety is improved, but detection accuracy deteriorates due to various deviation-incurring elements making it difficult to detect low level power loss during high-power transfer

Engineering Contradiction:
Improvepower transfer safetyVSAvoidforeign material detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces an IR sensor as an intermediary detection means to detect metallic foreign materials. Instead of relying on efficiency monitoring of PTU and PRU which has low accuracy, the IR sensor directly detects the presence of metallic objects by sensing their thermal radiation or reflective properties, thereby resolving the contradiction between safety and detection accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the electrical efficiency monitoring system with an optical detection system (IR sensor). This substitution allows for direct visual detection of metallic foreign materials without being affected by the limitations of electrical efficiency measurements, thus improving detection accuracy while maintaining safety

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Difficulty of detecting and measuring

If a sensor is used to detect foreign materials between charging parts, then foreign material detection capability is improved, but manufacturing cost deteriorates due to the need for large-area sensors to cover extensive charging surfaces

Engineering Contradiction:
Improveforeign material detection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of manufacture

Solution Approach 1:

The patent uses the existing IR communication module as a copy or alternative detection mechanism instead of installing dedicated large-area sensors. The IR module, already present for communication purposes, is repurposed to detect metallic foreign materials, thereby providing detection capability without incurring additional manufacturing costs for separate sensor systems

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent makes the IR communication module multi-functional by using it for both communication and foreign material detection. This universal use of the existing component eliminates the need for separate detection sensors, thereby improving detection capability while maintaining cost-effectiveness

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively addresses the issue of foreign material detection and removal, preventing heat damage and ensuring efficient power transfer, while minimizing manufacturing costs.

Implementation Method 1

The processor of the automatic moving device may control the foreign material detecting part, which uses an existing IR (infrared) communication module between the power transfer unit and the power receiving unit to detect the foreign material

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

A magnetic induction scheme is commonly used, between the charging part provided in the robotic cleaner and the charging part provided in the docking station

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3842191B1Autonomous moving device and docking station
Publication Date: 2023.08.23 SAMSUNG ELECTRONICS CO LTD
  • EP3842191B1 patent drawingFigure 4
  • EP3842191B1 patent drawingFigure 5
  • EP3842191B1 patent drawingFigure 6

AI summary

Various embodiments disclosed in the present document relate to an autonomous driving device having a wireless charging function, and a docking station. According to various embodiments disclosed in the present document, provided is an autonomous moving device comprising: a housing in which at least one moving part and a first actuator part for providing power to the moving part are accommodated; a first charging part which is disposed to be adjacent to at least a portion of the surface of the housing and which is for the wireless charging of electric power used by the device; a second actuator part for causing air to flow; a first opening, formed at one side of the housing, for discharging the air toward the first charging part in order to remove foreign material from the first charging part or around the first charging part; and a first duct part connected to the first opening from the second actuator part. In addition to the aforementioned embodiments, the present document can provide an autonomous moving device according to more various embodiments, and a docking station according to various embodiments.