Autonomous Machine Return Navigation for Energy-Aware Charging

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Solution Overview

Problem

Existing autonomous machines waste energy and battery life by randomly searching for boundary wires to find their base station for charging.

Innovation Solution

An autonomous machine equipped with a navigation system that predicts battery energy needs and identifies an efficient path to return to a base station or destination, using a battery management system to determine remaining energy and an estimated travel energy threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If autonomous machines randomly search for boundary wires to find base station, then they can locate charging position, but energy and battery life are wasted

Engineering Contradiction:
Improvecharging location accuracyVSAvoidbattery energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by implementing a navigation system that pre-calculates optimal paths to the base station using map data and current position information. Instead of randomly searching for boundary wires, the system proactively determines the most energy-efficient route in advance, significantly reducing unnecessary energy consumption while maintaining reliable charging location accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the mechanical/random boundary wire following approach with an intelligent navigation system that uses computational algorithms, map data, and position information to calculate optimal paths. This substitution of mechanical search behavior with intelligent computational navigation eliminates random energy-wasting movements while ensuring accurate base station location

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If autonomous machines randomly search for boundary wires, then they can find base station, but time is wasted

Engineering Contradiction:
Improvebase station location accuracyVSAvoidcharging travel time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The navigation system performs preliminary path planning by pre-calculating optimal routes to the base station using stored map data and current position. This advance calculation eliminates time-wasting random searches and boundary wire following, directing the machine efficiently along the shortest or most suitable path while ensuring accurate arrival at the charging location

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If autonomous machines use boundary wire following method, then navigation is simple, but energy efficiency is poor

Engineering Contradiction:
Improvenavigation system complexityVSAvoidbattery energy consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the simple but energy-inefficient boundary wire following mechanism with an intelligent navigation system that uses computational path optimization. The navigation system processes map data, calculates energy consumption for different routes, and selects optimal paths, achieving superior energy efficiency through intelligent computation rather than mechanical wire following

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent applies parameter changes by dynamically evaluating multiple path options based on energy consumption parameters, distance, and terrain characteristics. The navigation system calculates and compares different route parameters to determine the most energy-efficient path, transforming the navigation approach from fixed boundary wire following to flexible parameter-based optimization

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260062030A1Autonomous machine navigation and charging
Publication Date: 2026.03.05 THE TORO COMPANY
  • US20260062030A1 patent drawing
  • US20260062030A1 patent drawing
  • US20260062030A1 patent drawing

AI summary

An autonomous machine may be returned to a base station for charging based on remaining battery energy and an estimated travel energy threshold. The estimated travel energy threshold may be determined based on a direct and obstacle-free route from the machine's current position to the base station and an estimated energy consumed per unit distance, which may be updated. The remaining battery energy may be calculated using a battery management system.