Autonomous Vehicle Sensor Fluid Management System

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Solution Overview

Problem

Autonomous vehicle sensors mounted on the roof face challenges with heat management and fluid leakage, as they generate heat during operation and are exposed to environmental temperatures, leading to potential coolant leaks that could enter the vehicle cabin.

Innovation Solution

A fluid management system comprising a closed-loop liquid cooling system with a catch basin and drain tubes secured to the roof, collecting and routing any leaked coolant to a lower region of the vehicle, while sensors monitor coolant properties to detect leaks and alert the user or control system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a closed-loop liquid cooling system is used for roof-mounted autonomous vehicle sensors, then sensor temperatures are maintained within safe limits, but coolant leakage may enter the vehicle cabin

Engineering Contradiction:
Improvesensor temperatureVSAvoidcoolant leakage into cabin
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

A catch basin is introduced as an intermediary component between the cooling system and the vehicle cabin. The catch basin intercepts leaked coolant before it can enter the cabin, allowing the coolant to be collected and drained away safely while maintaining the cooling function above it

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a catch basin is added to collect coolant leaks, then coolant is prevented from entering the cabin, but the system complexity increases

Engineering Contradiction:
Improvecoolant leakage into cabinVSAvoidfluid management system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The catch basin is integrated with the existing vehicle roof structure and cooling system components. By combining the catch basin with the cooling system rather than adding a completely separate system, the overall complexity is minimized while still achieving effective coolant containment and drainage

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively manages coolant leaks by diverting them away from the cabin, maintaining sensor and electrical component temperatures within safe limits, and ensuring the autonomous vehicle's safety by preventing coolant from entering the passenger compartment.

Implementation Method 1

a closed-loop liquid cooling system adapted to transmit a coolant through a catch basin disposed at a roof region of the autonomous vehicle

Methodology Applied
Scientific EffectLiquid cooling: Convection

Implementation Method 2

a catch basin adapted to be secured to a roof region of the vehicle in proximity to at least one autonomous vehicle component

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 3

at least one drain tube secured to the catch basin adjacent a catch basin drain opening to receive coolant collected in the catch basin. The at least one drain tube extends from the roof region to a lower region of the vehicle

Methodology Applied
Scientific EffectGravitational drainage: Gravitation

Implementation Method 4

at least one sensor adapted to sense a coolant property of the coolant within the closed-loop liquid cooling system

Methodology Applied
Scientific EffectSensor detection:

Data Source

PatentUS10561044B2Fluid management for autonomous vehicle sensors
Publication Date: 2020.02.11 FORD GLOBAL TECH LLC
  • US10561044B2 patent drawing
  • US10561044B2 patent drawing

AI summary

An autonomous vehicle includes an autonomous-driving system having at least one autonomous vehicle component disposed at a roof region of the autonomous vehicle. The autonomous vehicle further includes a thermal management system adapted to transmit a coolant in proximity to the autonomous vehicle component. The autonomous vehicle further includes a fluid management system having a catch basin secured to the roof region below the autonomous vehicle component. The fluid management system further includes a drain tube secured to the catch basin to receive coolant collected in the catch basin.