Autonomous Solar Module Assembly With Integrated L-Shaped Supports
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Solution Overview
Problem
The installation of solar panels on open areas is hindered by the need for secure anchoring against external loading forces like wind, which increases costs due to the requirement of separate beam and post structures.
Innovation Solution
The development of autonomous systems and methods for planning and executing the installation of solar modules using robots and mobile platforms that can autonomously position and assemble solar modules on various terrains without the need for additional tools or fasteners, utilizing sensors and clinching mechanisms to form stable connections with posts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If separate beam and post structures are used to secure solar panels against wind loading, then the solar panels achieve sufficient structural stability, but the installation cost and device complexity increase significantly
Solution Approach 1:
The patent combines the beam and post structures into an integrated L-shaped support structure. The vertical post is directly connected to the horizontal beam, forming a single unified component that provides both vertical support and horizontal positioning in one piece, eliminating the need for separate connection elements and reducing overall structural complexity
Solution Approach 2:
The L-shaped support structure serves multiple functions simultaneously: the vertical post provides anchoring to the ground, the horizontal beam supports the solar panel, and the integrated design inherently provides both structural stability and positioning functionality, reducing the need for additional specialized components
2Stability of the object's composition
If separate beam and post structures are used to secure solar panels, then the solar panels achieve sufficient structural stability, but the installation time and productivity decrease
Solution Approach 1:
The L-shaped support structure is provided as a pre-assembled integrated unit, eliminating the need for on-site assembly of separate beams and posts. This allows for rapid installation by simply positioning and securing the complete L-shaped structure, significantly reducing installation time while maintaining structural stability
Solution Approach 2:
The beam and post structures are pre-connected to form the L-shaped configuration before deployment to the installation site. This preliminary assembly reduces on-site construction steps and enables faster installation, as the structural components are already configured and ready for immediate placement
3Strength
If additional fasteners and tools are used to assemble solar modules, then the connection strength is sufficient, but the installation complexity and time increase
Solution Approach 1:
The solar module incorporates self-tapping holes that automatically form threaded connections when the L-shaped support structure is inserted. The holes self-create the necessary threading through the module frame, eliminating the need for separate fasteners, drilling operations, or additional assembly tools, while ensuring strong mechanical connections
Data Source
AI summary
In an aspect, the present disclosure describes a method comprising using at least one robot to fully autonomously position and assemble at least one solar module and its supporting structure at a sensed geolocation without aid from a user.