Autonomous surface treating appliance

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Solution Overview

Problem

Wheeled mobile robots face limitations in navigating over obstacles and maintaining traction on uneven surfaces, such as carpets and cables, due to their limited climbing ability and susceptibility to slippage, which affects their navigation accuracy.

Innovation Solution

A drive arrangement featuring traction units with a surface-engaging track constrained around a leading wheel and a trailing wheel, where the track presents an inclined climbing surface, providing improved climbing ability while maintaining a small contact patch to reduce slippage, enhancing both traction and maneuverability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a tracked drive arrangement is used to improve climbing ability over obstacles and rugs, then the robot's ability to negotiate obstacles is improved, but the increased contact patch makes the drive system more susceptible to slippage which introduces inaccuracies into the navigation system

Engineering Contradiction:
Improveability to negotiate obstaclesVSAvoidnavigation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The track is segmented into multiple independent contact patches along its length, with each segment capable of independently engaging the surface. This segmentation allows the track to maintain climbing ability while reducing slippage at any single contact point, as the drive force is distributed across multiple discrete engagement points rather than a continuous large contact patch

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the track have different functional qualities - the leading portion provides climbing capability over obstacles while the trailing portion maintains a smaller contact patch for accurate navigation and reduced slippage. This local differentiation allows the same track structure to simultaneously achieve both obstacle negotiation and navigation precision

Inventive Principle:
Principle #3Local quality

2Ease of operation

If a wheeled drive system is used to maintain a small contact patch for maneuverability, then the robot's maneuvering ability is improved, but the limited climbing ability prevents effective negotiation of obstacles and uneven surfaces

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidclimbing ability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The track drive system is made dynamic through the swing arm mechanism that allows the track to adapt its contact patch size and orientation in real-time. When climbing obstacles, the track extends forward to maximize contact and climbing ability; during maneuvering on flat surfaces, the track configuration maintains a smaller effective contact patch for precision control, thus achieving both climbing capability and maneuverability through dynamic adaptation

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows the robot to effectively climb over imperfections and obstacles while minimizing slippage, improving traction on rough surfaces and maintaining navigation accuracy, particularly on carpeted surfaces.

Implementation Method 1

the track presents an inclined driving surface

Methodology Applied
Scientific EffectInclined plane: Inclined Plane

Implementation Method 2

improves grip due to the larger contact patch inherent with a track

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10647366B2Autonomous surface treating appliance
Publication Date: 2020.05.12 DYSON TECH LTD
  • US10647366B2 patent drawing
  • US10647366B2 patent drawing
  • US10647366B2 patent drawing

AI summary

An autonomous surface treating appliance comprising a chassis having a drive arrangement and a control system interfaced to the drive arrangement so as enable control of the appliance across a surface to be treated, wherein the drive arrangement comprises at least one traction unit, each traction unit comprising a surface-engaging track constrained around a leading wheel and a trailing wheel, the leading wheel and the trailing wheel being arranged so that a track portion opposing the floor surface and extending between the leading and trailing wheels defines a ramped climbing surface.