Autonomous Wellbore Tool with Sonar Positioning

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Solution Overview

Problem

Current wellbore systems for hydraulic fracturing require complex tool strings and electronic components for positioning and initiating perforating guns, which increase system length and potential failure points, and leave debris in the wellbore after operations.

Innovation Solution

An autonomous wellbore tool with a plug assembly and integrated sonar device for distance measurement, allowing for autonomous deployment and positioning of perforating guns without the need for wireline conveyance, using a communication system to initiate detonation of shaped charges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a setting tool and wireline conveyance system are used to deploy plugs and perforating guns, then the system can perform positioning and initiation functions, but the system length increases and potential failure points increase

Engineering Contradiction:
Improvesystem reliabilityVSAvoidtool string complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the setting tool and wireline conveyance system from the tool string, extracting these functions entirely. The plug is deployed and set directly without requiring a setting tool, and the perforating guns are initiated through fluid-borne signals rather than wireline connections. This extraction eliminates multiple connection points and reduces overall system complexity while maintaining the essential functions of plug deployment and gun initiation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system enables autonomous operation where the plug and perforating guns perform their functions without external control equipment. The plug sets itself upon deployment, and the perforating guns are initiated through acoustic or pressure signals that propagate through the wellbore fluid, eliminating the need for wireline-connected control systems and reducing reliance on complex external equipment.

Inventive Principle:
Principle #25Self-service

2Extent of automation

If electronic components and positioning systems are integrated into the tool string, then autonomous operation is enabled, but the number of potential failure points and debris increases

Engineering Contradiction:
Improveautonomous operation capabilityVSAvoidelectronic component count
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent replaces electronic positioning and control systems with mechanical and acoustic alternatives. Instead of using electronic sensors and processors for positioning, the system uses mechanical depth markers and acoustic signaling for communication. The initiation of perforating guns is achieved through fluid-borne pressure waves rather than electrical circuits, eliminating electronic components while maintaining autonomous operation capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system employs simple, disposable components such as acoustic initiators and mechanical depth markers that are consumed during operation rather than complex electronic systems requiring maintenance. These simple components reduce the risk of failure from complex electronics while enabling autonomous function through straightforward mechanical and acoustic mechanisms.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If a conventional tool string with multiple components is used, then perforating and plugging functions can be performed, but the system length and potential failure points increase

Engineering Contradiction:
Improveoperational simplicityVSAvoidtool string length
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The patent merges the functions of the setting tool, plug, and perforating gun initiation systems into a single integrated assembly. The plug and perforating guns are deployed together as one unit, eliminating the need for separate setting tool operations and reducing the overall tool string length. The initiation system is integrated directly into the gun assembly, removing the need for external wireline equipment and simplifying the operational sequence.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces electronic components and debris in the wellbore, enabling efficient and autonomous operation of perforating guns, simplifying the hydraulic fracturing process by eliminating the need for manual retrieval of tools and reducing system complexity.

Implementation Method 1

a sonar device configured to find an object in a wellbore casing

Methodology Applied
Scientific EffectSonar: Sonar

Implementation Method 2

perforating the wellbore and the hydrocarbon formation by detonating the shaped charges

Methodology Applied
Scientific EffectShaped charge: Shaped Charge

Implementation Method 3

A typical setting tool may use a pyrotechnic igniter and/or explosive to generate pressure for moving a piston that in turn forces a pressure, which may be a hydraulic pressure, into the plug assembly to expand the plug

Methodology Applied
Scientific EffectExplosion: Explosion

Data Source

PatentUS12000267B2Communication and location system for an autonomous frack system
Publication Date: 2024.06.04 DYNAENERGETICS EURO GMBH
  • US12000267B2 patent drawing
  • US12000267B2 patent drawing
  • US12000267B2 patent drawing

AI summary

An autonomous wellbore tool may include a plug assembly and a positioning system. The positioning system may be provided on the plug assembly. According to an aspect, the positioning system includes a distance measurement system. The autonomous wellbore tool may include one of a perforating gun and a transmitter plug assembly.