Aerial Vehicle Autonomy PCB Layout for Low-Latency Localization

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Solution Overview

Problem

Existing aerial vehicles face challenges in efficiently integrating autonomy systems due to high bandwidth requirements, weight, size, and power consumption, which hinder their ability to operate autonomously in urban environments.

Innovation Solution

A single circuit board with integrated processor devices and sensor assemblies, including GNSS, APNT, and RADAR, directly connected via conductive tracks, digitizes sensor data for real-time autonomy operations, reducing data copies and enabling triple redundant localization techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sensor assemblies are connected via traditional high-bandwidth data buses, then data transfer capability is improved, but weight, size, and power consumption increase

Engineering Contradiction:
Improvedata transfer capabilityVSAvoidweight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The patent integrates the processor device and sensor assemblies onto a single circuit board, merging previously separate components into a unified architecture. This consolidation eliminates the need for heavy external cabling and intermediate data bus infrastructure, directly reducing weight while maintaining full data transfer capability through direct conductive connections on the board trace layer.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The circuit board itself serves as an intermediary substrate that provides both mechanical support and electrical connectivity between sensor assemblies and the processor device. By using the circuit board's integrated trace layer as the data transmission medium instead of traditional high-bandwidth data buses, the system achieves efficient data transfer with minimal weight penalty.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple redundant circuit boards are used for triple redundant localization, then localization accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvelocalization accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the autonomy computing function into three separate but identical circuit board modules, each capable of independent localization processing. This segmentation enables triple redundancy where each board can independently determine vehicle location using sensor data, and the system can vote or select among the three results to achieve high localization accuracy while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the architectural parameter from a single complex centralized processing unit to multiple simpler distributed processing units. By distributing the localization function across three independent circuit boards, the system achieves redundancy and improved accuracy while each individual board remains relatively simple in design, making the overall system easier to manufacture and maintain.

Inventive Principle:
Principle #35Parameter changes

3Speed

If sensor data is digitized and processed in real-time on the circuit board, then processing speed is improved, but power consumption increases

Engineering Contradiction:
Improveprocessing speedVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The circuit board performs preliminary digitization and processing of sensor data immediately at the source before the data leaves the board. By converting analog sensor signals to digital format and performing initial processing operations right at the circuit board level, the system eliminates data transfer latency and enables real-time processing, while the distributed architecture allows power management across multiple independent modules.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250321579A1Vehicle Autonomy Architecture
Publication Date: 2025.10.16 JOBY AERO INC
  • US20250321579A1 patent drawing
  • US20250321579A1 patent drawing
  • US20250321579A1 patent drawing

AI summary

Systems and methods for controlling aerial vehicles are provided. An aerial vehicle includes a single circuit board with a number of processor devices and a memory including instructions to perform autonomy operations. The autonomy operations include obtaining GNSS data from GNSS assemblies electrically connected to the processor devices, APNT data from APNT assemblies electrically connected to the processor devices, and radar data from the radar assemblies electrically connected to the processor devices. Each of the assemblies are disposed on the same circuit board that includes the number of processor devices. The processor devices determine a vehicle location based on the GNSS data, the APNT data, and the radar data, identify airborne objects based on the radar data, generate a motion plan based on the vehicle location and the identified objects, and initiate a motion of the aerial vehicle based on the vehicle location.