Autorotating Payload Rotor Control for Precise Airdrop Descent

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Solution Overview

Problem

Existing air drop devices struggle to accurately and safely deliver payloads to predetermined targets on land, water, or structures, due to limitations in control and navigation systems, particularly in ensuring stable and controlled descent.

Innovation Solution

The development of a payload delivery device equipped with a support member, a flight control and navigation system module, a control surface assembly module, a rotor assembly with collective and cyclic pitch control, and a collective control assembly module, allowing for precise control of the payload's orientation and descent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional air drop devices are used without advanced rotor control, then the device complexity is reduced, but the payload delivery precision and descent stability deteriorate

Engineering Contradiction:
Improvepayload delivery precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The rotor assembly incorporates dynamic pitch control mechanisms that allow real-time adjustment of blade angles during descent. The collective pitch control system modifies all blades simultaneously to control descent rate, while cyclic pitch control creates asymmetric blade angles for directional steering, enabling precise payload delivery through dynamic adaptation to changing flight conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flight control system continuously monitors payload position, descent rate, and rotor performance, then automatically adjusts pitch control inputs to maintain optimal descent trajectory. This closed-loop feedback mechanism compensates for disturbances and ensures precise payload delivery without requiring overly complex mechanical structures

Inventive Principle:
Principle #23Feedback

2Speed

If autorotation configuration is used for deceleration, then the descent speed is reduced, but the control precision over trajectory deteriorates

Engineering Contradiction:
Improvedescent speedVSAvoidtrajectory control precision
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The flight control system continuously monitors payload position, descent rate, and rotor performance, then automatically adjusts pitch control inputs to maintain optimal descent trajectory. This closed-loop feedback mechanism compensates for disturbances and ensures precise payload delivery without requiring overly complex mechanical structures

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions between autorotation and controlled rotation modes dynamically. During most of the descent, autorotation provides stable deceleration, but the control system can introduce cyclic pitch variations to steer the payload horizontally and adjust the descent path, maintaining trajectory precision throughout the flight

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If collective and cyclic pitch control systems are implemented, then the descent stability is improved, but the device complexity increases

Engineering Contradiction:
Improvedescent stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The pitch control system integrates collective and cyclic control mechanisms into a unified rotor assembly. The collective pitch control modifies all blades simultaneously for vertical descent rate control, while cyclic pitch control creates asymmetric blade angles for horizontal steering, both acting on the same rotor system to provide coordinated stabilization and navigation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rotor assembly serves multiple functions: it provides aerodynamic drag for deceleration, generates lift for descent rate control through collective pitch, and enables horizontal steering through cyclic pitch. This multi-functional design achieves comprehensive descent stability without requiring separate control systems for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables precise navigation and controlled descent of payloads to predetermined landing destinations, ensuring stability and accuracy through advanced control and navigation systems.

Implementation Method 1

The pararotor is a device like an unpowered helicopter rotor that spins in an autorotation configuration when the attached payload is descending through an airstream impinging upon the pararotor

Methodology Applied
Scientific EffectAutorotation:

Implementation Method 2

A drag force in the direction of the incident airstream flow is generated over the autorotating rotor, where the drag exerted over the rotor is greater if the rotor is spinning in an autorotating configuration

Methodology Applied
Scientific EffectDrag force: Drag

Implementation Method 3

the rotational motion of the pararotor assembly is effective to slow down or exert a downwardly directed thrust vector relative to a falling body or payload in the airstream and also stabilize the payload's trajectory

Methodology Applied
Scientific EffectThrust vector:

Data Source

PatentUS20250051007A1Autorotating payload delivery device
Publication Date: 2025.02.13 AEROVIRONMENT INC
  • US20250051007A1 patent drawing
  • US20250051007A1 patent drawing
  • US20250051007A1 patent drawing

AI summary

A payload delivery device configured to deliver an aircraft deployed payload along a flight path to a predetermined landing destination includes a support member configured to be removably attached to the payload, a flight control and navigation system module configured to control orientation of the plurality of control surfaces while the payload is travelling along the flight path to the predetermined landing destination, a control surface assembly module including a plurality of control surfaces, a rotor assembly including a plurality of rotor blades having a central axis of rotation, and a collective control assembly module including at least one collective servomotor configured to control a plurality of control linkages connected to the plurality of rotor blades.