Auxetic Artificial Bone Structure with Hexagonal Osteons

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Solution Overview

Problem

Conventional medical implants lack the mechanical properties similar to natural tissues, such as tensile strength and elasticity, which are essential for effective replacement and integration with the body.

Innovation Solution

An artificial bone structure comprising a solid cylindrical portion with an auxetic structure of artificial osteons, each formed by hexagonal units with predefined gaps, and a hollow cylindrical portion for artificial bone marrow, fabricated using a solution of hydroxyapatite and Polyacrylonitrile (PAN) or Dimethylformamide, and manufactured using 3D printing technology.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional medical implants are used, then biocompatibility is improved, but tensile strength and elasticity are insufficient

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidtensile strength and elasticity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs composite materials consisting of hydroxyapatite particles embedded in a polyacrylonitrile matrix. This composite structure combines the biocompatibility of hydroxyapatite with the mechanical flexibility and elasticity of the polymer matrix, resolving the contradiction between biocompatibility and tensile strength/elasticity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes a porous lattice structure with controlled porosity to provide both mechanical integrity and flexibility. The porous configuration allows the implant to exhibit elastic deformation while maintaining structural strength, addressing the requirement for both tensile strength and elasticity.

Inventive Principle:
Principle #31Porous materials

2Reliability

If natural bone properties are replicated, then integration with body is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveintegration with bodyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent controls the porosity parameter of the lattice structure and adjusts the composition ratio of hydroxyapatite to polyacrylonitrile to achieve natural bone-like mechanical properties. By optimizing these parameters, the implant integrates well with body tissues while maintaining manufacturability through 3D printing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different material compositions and structural densities to different regions of the implant to match the local quality requirements of natural bone. The lattice structure provides flexibility in certain areas while denser regions provide strength, enabling natural integration without excessive manufacturing complexity.

Inventive Principle:
Principle #3Local quality

3Strength

If auxetic structure with negative Poisson's ratio is used, then flexibility and shock absorption are improved, but structural stability may be compromised

Engineering Contradiction:
Improveflexibility and shock absorptionVSAvoidstructural stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent employs a porous lattice structure with optimized pore geometry to achieve auxetic behavior. The specific pore configuration provides negative Poisson's ratio characteristics for enhanced flexibility and shock absorption while maintaining structural stability through the interconnected nature of the lattice.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The composite of hydroxyapatite and polyacrylonitrile in the lattice structure provides both structural stability and auxetic properties. The polymer matrix maintains the structural integrity of the lattice while the hydroxyapatite particles provide mechanical strength, allowing the structure to be stable yet flexible.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The artificial bone structure mimics natural bone properties, providing enhanced flexibility and shock absorption, potentially improving integration and durability as a medical implant.

Implementation Method 1

a lattice structure with a negative Poisson's ratio... configured to exhibit an auxetic behavior when subject to compression generally perpendicular to a surface plane

Methodology Applied
Scientific EffectAuxetic behavior: Auxetic Materials

Implementation Method 2

a second layer coupled to the first layer, the second layer comprising a plurality of compressible column springs... Each of the plurality of compressible column springs comprises a plurality of stacked coils, and each of the plurality of stacked coils has a spring constant (K)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

fabricated using a solution of hydroxyapatite and Polyacrylonitrile (PAN) or Dimethylformamide

Methodology Applied
Scientific EffectComposite materials: Composite Materials

Data Source

PatentUS11547567B2Artificial bone structure and method of manufacturing artificial bone structure
Publication Date: 2023.01.10 MAJMAAH UNIV
  • US11547567B2 patent drawing
  • US11547567B2 patent drawing
  • US11547567B2 patent drawing

AI summary

Disclosed is an artificial bone structure for replacement of natural bone and comprising a solid cylindrical portion having an elongate shape. The solid cylindrical portion comprises an auxetic structure of a plurality of artificial osteons and each artificial osteon comprises a first hexagonal unit and a second hexagonal unit having corresponding edges. Furthermore, a first artificial osteon and a second artificial osteon of the plurality of artificial osteons are connected to each other using an edge of a third artificial osteon and about a central axis of each of the first artificial osteon and the second artificial osteon. Moreover, the artificial bone structure comprises a hollow cylindrical portion having an elongate shape, disposed inside of and concentrically with the solid cylindrical portion. The hollow cylindrical portion is configured to comprise an artificial bone marrow therein.