Auxetic Optical Structure for Passive Thermal Focus Compensation

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Solution Overview

Problem

Conventional methods for addressing thermal stresses in optical systems, particularly in severe environments, are complex and expensive, leading to performance degradation due to thermal expansion and contraction of components.

Innovation Solution

Incorporation of auxetic structures within optical devices that passively counteract thermal expansion by physically reacting in a manner opposite to the thermal stress, maintaining the distance between optical components constant.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If active compensation systems with motors and rails are used to adjust optics for thermal stress, then focus retention under thermal stress is improved, but device complexity and cost increase

Engineering Contradiction:
Improvefocus retention under thermal stressVSAvoidcomplexity of motor and rail systems
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical device uses passive athermalization where the optical elements and housing automatically compensate for thermal expansion through their inherent material properties and geometric design, eliminating the need for external active compensation systems. The system self-regulates focus under thermal stress without motors or rails.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical active compensation system (motors and rails) with a passive athermalization design that uses material science and optical geometry to achieve automatic focus retention. This substitutes complex mechanical actuation with inherent physical properties of the optical components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If conventional optical devices are used without athermalization, then device simplicity is maintained, but performance degrades under thermal stress

Engineering Contradiction:
Improvesimplicity of optical systemVSAvoidperformance under thermal stress
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies passive athermalization by changing physical parameters such as the coefficients of thermal expansion of different optical elements and housing materials, and optimizing geometric parameters like element spacing and curvature. These parameter optimizations enable the system to maintain focus under thermal stress while remaining relatively simple in design.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If passive athermalization through auxetic structures is implemented, then device complexity is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecomplexity of compensation systemVSAvoidprecision of optical component fabrication
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent incorporates athermalization design considerations during the preliminary design and manufacturing stages by selecting materials with specific thermal expansion properties and optimizing optical element geometries. This preliminary optimization of manufacturing parameters ensures that the passive athermalization works effectively without requiring complex assembly or adjustment procedures.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves athermalization by minimizing or canceling out physical changes in optical systems, thereby maintaining optimal performance without the complexity and failure points of active compensation systems.

Implementation Method 1

the at least one optical device expands under the thermal load and increases the distance between at least one glass portion and at least one optical sensor plane

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

The at least one auxetic structure expands under the thermal load and reduces the distance between at least one glass portion and at least one optical sensor plane

Methodology Applied
Scientific EffectAuxetic structure expansion: Auxetic Structures

Data Source

PatentUS20260050135A1Passive thermal compensation through auxetic structures
Publication Date: 2026.02.19 ROCKWELL COLLINS INC
  • US20260050135A1 patent drawing
  • US20260050135A1 patent drawing
  • US20260050135A1 patent drawing

AI summary

A method and device for passive athermalization in optical systems including at least one auxetic structure in at least one optical device. The at least one auxetic structure functions to counter or completely negate the increase in distance of at least one glass portion and at least one optical sensor plane of the optical device which results from expansion of the optical device when under a thermal load.