Auxiliary Vehicle Air Conditioning Using Exhaust Heat Pumping

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Solution Overview

Problem

Existing auxiliary air conditioning systems for motor vehicles face inefficiencies, such as high consumption and emissions when parked, and issues like ice formation on external heat exchangers at low temperatures, as well as reduced thermal power output at lower outside temperatures.

Innovation Solution

An auxiliary air conditioning system with an internal unit and external unit, featuring a heating device that uses auxiliary engine exhaust gases as a fluid in heat pump mode, eliminating the need for external ice formation and enhancing thermal power independence from outside temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If an auxiliary air conditioning system with external heat exchanger is used, then energy consumption is reduced compared to main system, but ice formation occurs on external exchanger at low temperatures

Engineering Contradiction:
Improveenergy consumptionVSAvoidice formation
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the heating function from the external heat exchanger and relocates it to an internal heating device. The external heat exchanger is removed from the heat pump circuit, eliminating the ice formation problem while the internal heating device provides the necessary heating function using engine exhaust heat.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediate heating device as a mediator between the engine exhaust and the internal heat exchanger. This intermediate device captures waste heat from engine exhaust gases and transfers it to the refrigerant circuit, providing heating without requiring the external heat exchanger to operate in cold conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If heat pump mode is used at low outside temperatures, then heating function is provided, but thermal power output decreases as outside temperature decreases

Engineering Contradiction:
Improveheating functionVSAvoidthermal power output
Core Design Contradiction:
Ease of operationVSPower

Solution Approach 1:

The patent makes the system self-service by using waste heat from engine exhaust as a free heat source. The heating device automatically captures and utilizes the thermal energy already present in the exhaust gases, eliminating the need for external heating sources and maintaining thermal power output independent of outside temperatures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the heat source parameter from ambient air (temperature-dependent) to engine exhaust gases (temperature-independent). By switching the heat source to exhaust gases which maintain relatively constant high temperature regardless of outside conditions, the system maintains stable thermal power output across varying ambient temperatures.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If electrical heater is added to prevent ice formation, then ice formation is prevented, but system complexity and costs increase

Engineering Contradiction:
Improveice formation preventionVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the heating function from the external heat exchanger assembly and places it internally. This eliminates the need for additional heating components like electrical heaters on the external unit, simplifying the overall system while maintaining ice formation prevention capabilities through the internal heating device.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces energy consumption and emissions by utilizing exhaust gases for heating, preventing ice formation, and maintaining thermal power regardless of outside temperatures, thus improving efficiency and reducing system complexity.

Implementation Method 1

a heating device and circuit means for cutting out said second heat exchanger and for circulating the operative fluid through said heating device when said switching means are set in said heat pump operating mode

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the heating device is an external heat exchanger using the exhaust gases of said auxiliary thermal engine as the auxiliary fluid

Methodology Applied
Scientific EffectThermal energy transfer: Convection

Data Source

PatentUS7975501B2Air conditioning system for a motor vehicle
Publication Date: 2011.07.12 LOMBARDINI SRL
  • US7975501B2 patent drawing
  • US7975501B2 patent drawing
  • US7975501B2 patent drawing

AI summary

An auxiliary air conditioning system (7) for a motor vehicle (1), comprising a first heat exchanger (17) adapted to be installed inside a passenger compartment (4) of the motor vehicle and an external unit (43) comprising an auxiliary engine (8), an auxiliary compressor (12) driven by the auxiliary engine (8) and a second exchanger (17). The system comprises a switching valve (20) for selectively setting a first refrigerating cycle operating mode in which the first heat exchanger (17) serves as an evaporator and the second heat exchanger (14) serves as a condenser, and a second heat pump operating mode, in which the first heat exchanger (17) serves as a condenser and the fluid of the second heat exchanger (14) is cut off and the operative fluid is allowed to flow through a heating device (30) to receive thermal power independently from the outside environment temperature.