Auxiliary Controller Manages UPS Power States

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Solution Overview

Problem

Current uninterruptible power supplies (UPS) operate inefficiently when a connected load is in an away mode, as certain components remain in an active state despite not actively performing functions, leading to unnecessary power consumption.

Innovation Solution

The implementation of an uninterruptible power supply system with a main controller, auxiliary controller, and battery charger that can initiate shutdown and power-up sequences based on load power status and battery charge levels, allowing the system to enter a low-power state and awaken periodically to assess charging conditions, thereby reducing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the UPS components remain in active state to ensure immediate power delivery capability, then the reliability is improved, but the power consumption increases unnecessarily

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The UPS system dynamically transitions between active and low-power states based on load conditions. When the load enters away mode, the system shifts from a static active state to a dynamic low-power state, awakening periodically to assess charging needs. This dynamic adaptation resolves the contradiction by maintaining reliability when needed while minimizing power consumption during idle periods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The auxiliary controller implements periodic awakening cycles where the main controller and logic power supply are reactivated at intervals to check battery charge levels and load status. This periodic action ensures the system maintains power delivery capability through regular readiness assessments while spending most time in low-power state, thus resolving the contradiction between continuous reliability and reduced energy consumption.

Inventive Principle:
Principle #19Periodic action

2Speed

If the main controller and logic power supply remain continuously active, then the system responsiveness is improved, but the energy waste increases

Engineering Contradiction:
Improvesystem responsivenessVSAvoidenergy waste
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The auxiliary controller performs preliminary assessments of system needs and initiates main controller activation only when necessary. By monitoring load status and battery charge levels continuously in low-power mode, the auxiliary controller can predict when main controller activation will be needed, thus maintaining responsiveness without continuous operation and reducing energy waste.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements self-service through the auxiliary controller's ability to autonomously manage power state transitions. The auxiliary controller monitors system conditions and automatically activates or deactivates the main controller based on predefined criteria, eliminating the need for continuous main controller operation while maintaining system responsiveness and reducing energy waste.

Inventive Principle:
Principle #25Self-service

3Productivity

If the UPS enters low-power mode to reduce energy consumption, then the energy efficiency is improved, but the ability to respond to power needs is reduced

Engineering Contradiction:
Improveenergy efficiencyVSAvoidresponse capability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system implements feedback mechanisms where the auxiliary controller continuously monitors battery charge levels, load status, and power source availability. This feedback enables the auxiliary controller to determine optimal times to activate the main controller, ensuring response capability is maintained when actually needed while maximizing energy efficiency during idle periods. The feedback loop resolves the contradiction by providing intelligence to power state management.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The auxiliary controller serves as an intermediary between the low-power state and the main power delivery system. It bridges the gap by monitoring system needs and mediating power state transitions, ensuring that the main controller is activated only when necessary while maintaining overall system reliability. This intermediary role resolves the contradiction by decoupling continuous monitoring from continuous high-power operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11575276B2Systems and methods for operating a power device
Publication Date: 2023.02.07 SCHNEIDER ELECTRIC IT CORP
  • US11575276B2 patent drawing
  • US11575276B2 patent drawing
  • US11575276B2 patent drawing

AI summary

Examples of the disclosure include an uninterruptible power supply comprising an input configured to be coupled to a power source, an output configured to output power to a load, a main controller, a main logic power supply, an auxiliary logic power supply, and an auxiliary controller configured to receive power from the auxiliary logic power supply, the auxiliary controller being configured to receive a signal indicating that the load is not powered by the uninterruptible power supply, output a first signal to initiate shutdown of the main controller and the main logic power supply, and output a second signal to power-up the main controller and the main logic power supply after a predetermined period of time elapses after outputting the first signal.