Auxiliary Electrode for OLED Display Unit

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Solution Overview

Problem

In organic light emitting display units, the second electrode's thinness for improved light extraction efficiency leads to increased resistance, causing voltage drops and potentially discontinuous electrodes, which disrupt the electric connection with auxiliary electrodes, resulting in decreased display quality and yield.

Innovation Solution

Incorporating a conductive electron transfer layer between the organic light emitting elements' second electrode and auxiliary electrode, ensuring continuous electric connection even if the second electrode becomes discontinuous, thereby stabilizing the connection and improving yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the second electrode thickness is reduced to improve light extraction efficiency, then light extraction efficiency is improved, but the resistance value of the second electrode increases and the electrode becomes discontinuous at opening portions

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidelectrode continuity and electric connection stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent introduces an auxiliary electrode as an intermediary component to establish an alternative electrical connection path. When the second electrode becomes discontinuous at opening portions, the auxiliary electrode provides a mediating conductive path through the opening, ensuring continuous electrical connection between the first electrode and the common electrode, thus resolving the contradiction between thin electrode design and connection reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the electrical connection parameters by introducing an additional connection path through the auxiliary electrode. This allows the system to maintain reliable electrical connection even when the original second electrode path is disrupted, effectively changing the connection topology from a single path to a redundant multi-path system

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the second electrode thickness is reduced, then light extraction efficiency is improved, but voltage drop increases due to increased resistance

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidvoltage drop
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent segments the electrical connection path into multiple independent routes: the original second electrode path and the auxiliary electrode path. This segmentation allows current to be distributed across multiple parallel paths, reducing the overall resistance and minimizing voltage drop while maintaining the thin second electrode for optimal light extraction

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If the second electrode is made thin for improved light extraction, then light extraction efficiency is improved, but the electrode is likely to be discontinuous at opening portions in the insulating film

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidelectrode uniformity and continuity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent implements a preventive design by providing the auxiliary electrode in advance as a backup connection path. This prior cushioning ensures that even if the thin second electrode becomes discontinuous during manufacturing or operation, the auxiliary electrode is already in place to maintain electrical connection, thus compensating for the inherent discontinuity risk of thin electrodes

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10886496B2Display unit, method of manufacturing display unit, and electronic apparatus
Publication Date: 2021.01.05 SONY GROUP CORP
  • US10886496B2 patent drawing
  • US10886496B2 patent drawing
  • US10886496B2 patent drawing

AI summary

A display unit includes: an organic light emitting element including a first electrode, an organic layer, and a second electrode in order, the organic layer including a conductive layer; and an auxiliary electrode configured to be electrically connected to the second electrode via the conductive layer in the organic layer.