Auxiliary Feedwater Valve Control for Steam Generator Water Level

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Solution Overview

Problem

The auxiliary feedwater system in pressurized water reactors lacks automatic control over the water level in the steam generator, relying on manual operator intervention, which increases operational burden during plant outages and accidents.

Innovation Solution

An auxiliary feedwater valve control apparatus that automatically adjusts the aperture of the auxiliary feedwater valve based on pre-measured opening/closing operation speeds, driving times, and temperature conditions, using a microcomputer system to calculate deviations and set optimal driving cycles and times to maintain target water levels, thereby reducing operator intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If manual operation is used to control the auxiliary feedwater valve, then the operator can adjust the water level, but the operational burden increases and automation is reduced

Engineering Contradiction:
Improveautomatic water level controlVSAvoidoperator burden
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The control apparatus enables the system to control itself automatically. The microcomputer executes pre-stored programs to automatically adjust the auxiliary feedwater valve aperture based on water level sensor feedback, eliminating the need for manual operator intervention and achieving self-service operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements closed-loop feedback control where water level sensors continuously monitor the steam generator water level, compare it with the target level, and automatically adjust the valve aperture through the microcomputer to maintain the desired water level, creating a self-regulating feedback mechanism.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the auxiliary feedwater valve operates frequently to maintain precise water level, then water level control precision improves, but valve wear and system complexity increase

Engineering Contradiction:
Improvewater level control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The microcomputer stores multiple pre-calculated control programs and parameters before operation. When a water level deviation is detected, the system selects and executes the appropriate pre-prepared control strategy, avoiding the need for complex real-time calculations and simplifying the control system architecture.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system dynamically adjusts the valve aperture based on real-time water level conditions. The microcomputer modifies control parameters on-the-fly by selecting from pre-stored programs, enabling adaptive control that maintains precision without requiring a permanently complex system structure.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2587142B1Auxiliary feedwater valve control apparatus of steam generator
Publication Date: 2020.09.09 MITSUBISHI HEAVY IND LTD
  • EP2587142B1 patent drawingFigure 1
  • EP2587142B1 patent drawingFigure 2
  • EP2587142B1 patent drawingFigure 3

AI summary

An auxiliary feedwater valve control apparatus (1) of a steam generator (103) that operates an auxiliary feedwater valve (123) in an auxiliary feed water system provided as a protective system of a main feed water system that feeds secondary cooling water to a steam generator (103), includes a water-level detection means (125) that detects a water level of secondary cooling water in the steam generator (103), a water-level-deviation calculation means (3) that calculates a deviation between a preset target water level and a water level detected by the water-level detection means (125), a valve-operation setting means (4) that sets an aperture of the auxiliary feedwater valve (123) corresponding to a deviation of the water level, and a valve drive means (5) that outputs a signal for driving the auxiliary feedwater valve (123) corresponding to setting by the valve-operation setting means (4).