Auxiliary Power Augmentation for Vehicle Climate Control

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Solution Overview

Problem

The shrinking space in vehicle power bays due to emission-reducing components limits the ability to accommodate a separate compressor or power source for vehicle-powered transport climate control systems, making it difficult to provide high cooling power and sufficient energy for full-capacity operation.

Innovation Solution

A power system that augments the vehicle's underpowered network with an auxiliary power network, using a power conversion module to combine vehicle and auxiliary power sources to meet the demands of the transport climate control load, allowing the system to operate at full capacity by reducing the power requirements of components like compressors and fans.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If emission-reducing components are added to the vehicle power bay, then emissions are reduced, but the available space for climate control components decreases

Engineering Contradiction:
ImproveemissionsVSAvoidvehicle power bay space
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

The power system is segmented into multiple independent power sources: the vehicle power network and the auxiliary power network. This segmentation allows each network to be optimized independently, with the auxiliary network specifically dedicated to climate control without competing for space with emission-reducing components in the vehicle power bay.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The climate control power requirements are extracted from the vehicle power network and placed into a separate auxiliary power network. This extraction removes the conflict between emission-reducing components and climate control components by giving climate control its own dedicated power source outside the constrained vehicle power bay space.

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If a separate compressor is added to provide high cooling power, then cooling capacity increases, but the vehicle power bay space is insufficient

Engineering Contradiction:
Improvecooling powerVSAvoidvehicle power bay space
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The power system transitions from a single-dimension vehicle power network to a two-dimensional power architecture by adding the auxiliary power network. This dimensional expansion provides the necessary power capacity for high cooling capability without requiring additional space in the constrained vehicle power bay, as the auxiliary network can be positioned elsewhere on the vehicle.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the vehicle power network is used to power the climate control system, then the system is simplified, but the power is insufficient for full-capacity operation

Engineering Contradiction:
Improvepower system complexityVSAvoidavailable power
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The vehicle power network and auxiliary power network are merged through the power conversion module to create a unified power supply system. This merging combines the advantages of both networks: the simplicity of the vehicle power network with the additional power capacity of the auxiliary network, enabling full-capacity climate control operation without excessive complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power conversion module serves multiple functions: it can operate in vehicle power only mode, auxiliary power only mode, or combined mode. This multi-functionality allows the system to adapt to different operating conditions and power availability scenarios, providing both simplicity when possible and sufficient power when needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the vehicle-powered transport climate control system to operate at full capacity by supplementing underpowered vehicle network power with auxiliary power, ensuring consistent climate control within cargo spaces despite limited vehicle power availability.

Implementation Method 1

a power conversion module configured to convert power supplied by the vehicle power network and power supplied by the auxiliary power network

Methodology Applied
Scientific EffectPower conversion:

Data Source

PatentEP3647088B1Methods and systems for augmenting a vehicle powered transport climate control system
Publication Date: 2023.08.09 THERMO KING CORP
  • EP3647088B1 patent drawingFigure 1A
  • EP3647088B1 patent drawingFigure 1B
  • EP3647088B1 patent drawingFigure 2

AI summary

A method for powering a vehicle powered transport climate control system is provided. The method includes determining an amount of power requested by a load of the vehicle powered transport climate control system. The method also includes determining a vehicle power amount available from a vehicle power network. Also, the method includes calculating an auxiliary power amount from an auxiliary power network to augment the vehicle power amount from the vehicle power network. Further, the method includes converting power from the vehicle power network and power from the auxiliary power network into a load power and supplying the load power to the load of the vehicle powered transport climate control system. Also, a maximum amount of vehicle power available from the vehicle power network is less than a maximum amount of power required by the load of the vehicle powered transport climate control system.