Auxiliary Power Supply Controller with Random Timeout Voltage Sensing

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Solution Overview

Problem

Current methods for managing power delivery from auxiliary power supplies in systems like LED lighting are inefficient, often leading to overpowering or underpowering loads, and are complex to implement, potentially damaging hardware.

Innovation Solution

A system with a controller that enables or disables auxiliary power supplies based on voltage sensing at the output, using a timeout period defined by a random number to ensure appropriate power delivery to loads, preventing multiple supplies from overpowering the load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple auxiliary power supplies are connected in parallel to provide sufficient power, then the total power capacity increases, but the load may receive excessive power causing damage or overheating

Engineering Contradiction:
Improvetotal power capacityVSAvoidoverpowering damage
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The controller continuously monitors the voltage at the output of the auxiliary power supply and uses this feedback to dynamically adjust the enable/disable state. When voltage is detected (indicating another power supply is active), the controller disables the current power supply to prevent overpowering. When no voltage is detected, the power supply is enabled to provide power to the load.

Inventive Principle:
Principle #23Feedback

2Ease of manufacture

If manual configuration methods are used to enable or disable auxiliary power supplies, then manufacturing processes become complex and time-consuming, but automated sensing and control adds hardware complexity

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The auxiliary power supply system performs self-configuration through automated voltage sensing and controller logic. Each power supply unit independently monitors its own output voltage and automatically adjusts its enable state based on the presence of voltage, eliminating the need for manual configuration during manufacturing while maintaining simple hardware architecture.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If automated voltage sensing control is implemented, then power delivery accuracy improves, but response time may be delayed due to sensing and processing delays

Engineering Contradiction:
Improvepower delivery accuracyVSAvoidresponse time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The controller is pre-configured with the logic to enable the auxiliary power supply when no voltage is sensed and disable it when voltage is sensed. This preliminary setup of control logic allows the system to respond immediately to voltage changes without requiring complex real-time decision algorithms, reducing processing delays while maintaining accurate power delivery control.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10978905B2System and method for controlling auxiliary power supply
Publication Date: 2021.04.13 GE LIGHTING SOLUTIONS LLC
  • US10978905B2 patent drawing
  • US10978905B2 patent drawing
  • US10978905B2 patent drawing

AI summary

There are provided systems, apparatuses, and methods for controlling power delivery from an auxiliary power supply. For example, there is provided a method that includes generating a first random number to define a timeout period. During the timeout period, the method may detect whether a voltage is present at an output of an auxiliary power supply, may disable the auxiliary power supply when the voltage is detected at the output, and may enable the auxiliary power supply when the voltage is not detected at the output.