Auxiliary Electrical Protection Module Self-Monitoring and Test Reminder

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Solution Overview

Problem

Users often forget to perform periodic tests on electrical protection devices, compromising their reliability and safety, as there is no effective reminder mechanism to ensure timely testing.

Innovation Solution

An auxiliary electrical protection module with a processor, position sensor, and current sensor that identifies tripping events, counts the time since the last differential fault, and emits an alarm signal when a predefined threshold is exceeded, alerting users to perform necessary tests.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If no reminder mechanism is provided, then the device structure remains simple, but users forget to perform periodic tests compromising reliability

Engineering Contradiction:
Improvereliability of protection deviceVSAvoidcomplexity of protection module
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection device automatically monitors its own tripping events and generates reminders without requiring external monitoring systems. The processor uses internal position sensors and memory to track tripping states and calculate time intervals, enabling the device to self-monitor and self-reminder

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device provides feedback to users through visual indicators (LED lights) and audible alarms that indicate when periodic tests are due. The system continuously monitors tripping events and provides timely feedback to prompt users to perform necessary tests, creating a closed-loop reminder mechanism

Inventive Principle:
Principle #23Feedback

2Ease of operation

If periodic testing is not performed, then user convenience is maintained, but safety and reliability of electrical installation are compromised

Engineering Contradiction:
Improveease of device operationVSAvoidsafety risk of electrical installation
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system proactively calculates and predicts when the next test should be performed based on historical tripping data, and issues reminders in advance before the test deadline expires. This preliminary action prevents users from missing test deadlines while maintaining operational convenience

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces manual tracking and remembering of test schedules with an automated electronic monitoring system using processors, sensors, and memory. This substitution eliminates the need for users to manually track test intervals while enhancing safety through reliable automated monitoring

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of time

If manual tracking of test intervals is used, then device complexity remains low, but time management and test timing precision are poor

Engineering Contradiction:
Improvetime management for periodic testsVSAvoidcomplexity of time monitoring system
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent replaces manual time tracking with automated electronic timestamp recording using processors and internal clocks. The system automatically records tripping event times, calculates intervals, and manages test schedules electronically, providing precise time management without requiring manual intervention

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates and stores digital copies of tripping event data in memory, including timestamps and event details. These data copies enable automated analysis of time intervals and generation of test reminders without requiring physical logs or manual record-keeping

Inventive Principle:
Principle #26Copying

Data Source

PatentEP4075471A1Auxiliary electrical protecting module, electrical protecting apparatus comprising such module, and associated operating method
Publication Date: 2022.10.19 SCHNEIDER ELECTRIC IND SAS
  • EP4075471A1 patent drawingFigure 1
  • EP4075471A1 patent drawingFigure 2
  • EP4075471A1 patent drawingFigure 3

AI summary

An auxiliary electrical protection module (6) for an electrical protection device (2) comprises: - a processor (20); - a position measurement system (40) configured to detect the position of the switching mechanism; - a current measurement system (30) configured to detect an electric current flowing through the device, in which the processor is configured to: - identify, from at least the position measurement system, a tripping of the protection device; - identify, from at least the current measurement system, a cause of a tripping of the protection device; - count down the time elapsed since the last occurrence of a tripping of the protection device caused by a differential fault; - emit an alarm signal when the countdown time exceeds a predefined threshold.