Auxiliary Structure for 3D Display Backlight Assembly

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Solution Overview

Problem

The assembly of a 3D display apparatus with a directional backlight unit poses challenges in maintaining total internal reflection on the light-guide plate while integrating the switch panel module, leading to potential optical losses and size constraints.

Innovation Solution

The solution involves a directional backlight unit with a light-guide plate, an array of diffraction lattice elements, and an input coupler with an inclined mirror surface, coupled with an auxiliary structure that assembles the switch panel module and backlight unit without affecting total internal reflection, using adhesives to secure the components and minimize optical losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the switch panel module is assembled directly to the light-guide plate, then the assembly process is simplified, but total internal reflection on the light-guide plate is affected causing optical losses

Engineering Contradiction:
Improveassembly process complexityVSAvoidoptical loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

An auxiliary structure is introduced as an intermediary component between the light-guide plate and the switch panel module. This auxiliary structure includes a first surface that contacts the light-guide plate and a second surface that contacts the switch panel module, enabling assembly without direct contact between the panel module and light-guide plate, thus preserving total internal reflection while facilitating assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the assembly location is positioned within the light path of the light-guide plate, then the structural integration is improved, but optical interference occurs during assembly

Engineering Contradiction:
Improvestructural integrationVSAvoidoptical interference
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The auxiliary structure extends in a direction perpendicular to the light path of the light-guide plate, allowing the switch panel module to be assembled on the side surface rather than within the light path. This dimensional relocation maintains structural integration while avoiding optical interference during the assembly process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If the directional backlight unit is designed with compact dimensions, then the overall device size is reduced, but the assembly precision requirements increase

Engineering Contradiction:
Improvedevice sizeVSAvoidassembly precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The auxiliary structure serves as a positioning intermediary that includes specific contact surfaces and bonding areas, enabling precise alignment and assembly of the switch panel module relative to the light-guide plate. This mediator structure provides reference surfaces that facilitate accurate positioning, reducing assembly precision requirements despite compact device dimensions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the assembly of a high-resolution 3D image display with reduced crosstalk and optical losses, allowing for a compact design by positioning the assembly location outside the light-guide plate's light path and preventing optical interference during the assembly process.

Implementation Method 1

a light-guide plate configured to guide light from the light source through total internal reflection

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The input coupler may include an inclined mirror surface inclined with respect to the upper surface of the light-guide plate so as to input the light from the light source to the light-guide plate by reflecting the light from the light source

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

The inclined mirror surface of the input coupler and the inclined surface of the auxiliary structure may bonding-coupled by an adhesive

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentUS10191198B2Display apparatus including directional backlight unit and method of assembling the display apparatus
Publication Date: 2019.01.29 SAMSUNG ELECTRONICS CO LTD
  • US10191198B2 patent drawing
  • US10191198B2 patent drawing
  • US10191198B2 patent drawing

AI summary

A display apparatus including a directional backlight unit and a method of assembling the display apparatus are disclosed. The display apparatus includes an auxiliary structure coupled to an input coupler and a switch panel module.