Auxiliary Switch Circuit for Full-Wave Thermostat Signal Multiplexing

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Solution Overview

Problem

Older thermostats using half-wave rectification limit power consumption and efficiency when trying to connect three-wire systems over two wires, as they require a ground wire adapter that restricts full-wave rectification for HVAC control signal multiplexing.

Innovation Solution

An auxiliary switch with an adapter network and controller that allows full-wave rectification in thermostats by de-multiplexing control information from a common ground line using voltage differences across the adapter network, ensuring a stable ground reference and efficient communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a thermostat uses full-wave rectification for power, then power consumption efficiency is improved, but the ability to multiplex control signals on the ground line is lost

Engineering Contradiction:
Improvepower consumption efficiencyVSAvoidsignal multiplexing capability
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The patent segments the AC signal cycle into distinct phases (positive half-cycle and negative half-cycle) and assigns different functions to each phase. During the positive half-cycle, the thermostat performs full-wave rectification for efficient power consumption. During the negative half-cycle, the thermostat multiplexes control signals onto the ground line. This temporal segmentation allows both full-wave rectification and signal multiplexing to coexist without interference.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a ground wire adapter is used to enable two-wire connection, then installation flexibility is improved, but the thermostat is restricted to half-wave rectification

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidpower rectification efficiency
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic switching of the thermostat's operational mode based on the AC signal phase. The thermostat dynamically transitions between power consumption mode (full-wave rectification during positive half-cycle) and signal transmission mode (multiplexing during negative half-cycle). This dynamic operation eliminates the need for ground wire adapters while maintaining both installation flexibility and power efficiency.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If control signals are multiplexed on the ground line during full-wave rectification, then signal communication capability is improved, but ground reference stability deteriorates

Engineering Contradiction:
Improvesignal communication capabilityVSAvoidground reference stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent employs periodic action by confining signal multiplexing to specific time intervals (negative half-cycles) rather than continuous operation. This periodic signal injection occurs only when it does not interfere with the ground reference stability during the positive half-cycle when full-wave rectification is performing. The rhythmic, periodic nature of this approach ensures both communication capability and ground reference stability are maintained.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient communication of control signals on a ground line during full-wave rectification, allowing for stable operation and increased power consumption without compromising the ground reference, thus overcoming the limitations of half-wave rectification.

Implementation Method 1

The adapter network providing a maximum and minimum voltage drop between the auxiliary switch ground reference and the thermostat ground reference to provide a stable reference at an expected maximum current flow

Methodology Applied
Scientific EffectVoltage drop: Ohm's Law

Implementation Method 2

Thermostats requiring power are increasingly used to control heating, ventilation and air conditioning (HVAC) equipment. These thermostats may be powered by a battery or from an externally supplied alternating current (AC) source.

Methodology Applied
Scientific EffectFull-wave rectification: Rectenna

Data Source

PatentUS9141116B2Auxillary switch for multiplexed control and ground signal from a thermostat
Publication Date: 2015.09.22 ENERGATE
  • US9141116B2 patent drawing
  • US9141116B2 patent drawing
  • US9141116B2 patent drawing

AI summary

An auxiliary switch is provided that allows a thermostat to use full wave rectification for power while still communicating control information to the auxiliary switch over a multiplexed ground-control line to control associated equipment.