Auxiliary Throttle Series Venturi Engine Airflow Control

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Solution Overview

Problem

Existing fuel vapor canister purge systems face inefficiencies during engine idle conditions due to restricted purge flow, leading to vapor buildup and reduced purging efficiency, particularly when the fuel vapor canister effluent is rich or lean, and the main throttle's wear is increased by frequent adjustments.

Innovation Solution

A method involving coordinated control of a main intake throttle, a canister purge valve, and an auxiliary throttle arranged in series with a venturi, where the canister purge valve is progressively opened first, followed by the auxiliary throttle, and then the main throttle to achieve desired intake manifold pressure, reducing throttle jitter and enhancing purging efficiency by maintaining a leaner state within the canister.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the canister purge valve opening is increased to improve purging efficiency, then vapor removal from the canister is enhanced, but intake manifold vacuum decreases and engine idle speed becomes unstable

Engineering Contradiction:
Improvepurging efficiencyVSAvoidintake manifold vacuum stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system divides the airflow control into three separate controllable elements: the canister purge valve, the auxiliary throttle, and the main throttle. By segmenting the flow control, the system can independently optimize purging efficiency while maintaining intake manifold vacuum stability through coordinated adjustment of all three components rather than relying on a single valve.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements dynamic coordinated control where the canister purge valve, auxiliary throttle, and main throttle are adjusted simultaneously based on real-time engine operating conditions. This dynamic adjustment allows the system to maintain optimal purging efficiency while compensating for vacuum changes and idle speed fluctuations, resolving the contradiction between purging performance and vacuum stability.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the main throttle is frequently adjusted to control purge flow, then purge flow is regulated, but throttle wear increases

Engineering Contradiction:
Improvepurge flow controlVSAvoidthrottle wear
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system segments the throttle control function by introducing an auxiliary throttle that shares the load with the main throttle. The auxiliary throttle handles a portion of the airflow regulation during purging operations, reducing the frequency and intensity of adjustments required by the main throttle and thereby decreasing wear on this critical component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary throttle acts as an intermediary flow control element between the canister purge valve and the main throttle. It mediates the airflow during purging operations, absorbing some of the control burden and reducing the mechanical stress and wear on the main throttle while still enabling effective purge flow regulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If purge flow is restricted to maintain idle speed stability, then idle conditions are maintained, but vapor buildup in the canister increases

Engineering Contradiction:
Improveidle speed stabilityVSAvoidpurge flow rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system employs dynamic coordinated control of the canister purge valve, auxiliary throttle, and main throttle that adjusts all three components simultaneously based on real-time engine conditions. This allows the system to maintain idle speed stability while dynamically optimizing purge flow rate, preventing vapor buildup without compromising idle performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes multiple flow control parameters simultaneously by adjusting the opening degrees of the canister purge valve, auxiliary throttle, and main throttle in coordination. This multi-parameter adjustment enables the system to maintain idle speed stability while increasing overall purge flow capacity, resolving the contradiction between stability and productivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the frequency and amount of air drawn through the fuel vapor canister, maintaining a leaner state and reducing throttle wear by minimizing main throttle jitter, while ensuring efficient purging and maintaining desired air mass flow rates.

Implementation Method 1

an auxiliary throttle arranged in parallel with the main throttle and in series with a venturi

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 2

the vaporized hydrocarbons (HCs) are stored in a fuel vapor canister packed with an adsorbent which adsorbs and stores the vapors

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10280875B2Methods and system for controlling engine airflow with an auxiliary throttle arranged in series with a venturi and in parallel with a main intake throttle
Publication Date: 2019.05.07 FORD GLOBAL TECH LLC
  • US10280875B2 patent drawing
  • US10280875B2 patent drawing
  • US10280875B2 patent drawing

AI summary

Methods and systems are provided for progressively opening and controlling each of a fuel vapor canister purge valve (CPV), an auxiliary throttle coupled in series with a venturi, and a main intake throttle arranged in parallel with the auxiliary throttle in order to deliver a desired intake airflow or manifold vacuum to an engine intake manifold. In one example, a method may include actuating a CPV to supply airflow to the engine via a fuel vapor canister while holding closed a main throttle and an auxiliary throttle arranged in parallel with the main throttle and in series with a venturi. The method further includes progressively opening the CPV, then the auxiliary throttle, and then the main throttle to achieve a desired intake manifold pressure.