Avionics Controller for Aircraft Fuel Prediction Accuracy

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing aircraft performance estimation methods are inaccurate due to errors in torque sensors and wear-related losses, leading to inefficient fuel management and potential hazardous operations.

Innovation Solution

A system comprising a flight plan database, flight parameter database, and avionics controller circuit that determines expected flight performance parameters, compares them with current sensor values, and adjusts operation parameters to minimize differences, thereby improving fuel efficiency and reducing the need for unplanned refueling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual adjustment of fuel requirements is made by pilot, then fuel management flexibility is improved, but accuracy of performance estimation deteriorates due to mental guessing

Engineering Contradiction:
Improvefuel management flexibilityVSAvoidperformance estimation accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system continuously monitors actual flight performance parameters (fuel consumption, torque, speed) and compares them with predicted values from performance models. This feedback loop enables automatic adjustment of operation parameters to maintain optimal fuel efficiency without requiring manual pilot estimation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The avionics controller automatically adjusts operation parameters (thrust, speed, altitude) based on real-time sensor data and performance predictions, eliminating the need for manual pilot intervention in fuel management decisions while maintaining high accuracy.

Inventive Principle:
Principle #25Self-service

2Device complexity

If existing performance models are used, then fuel requirement calculation is simplified, but accuracy deteriorates due to sensor errors and component wear

Engineering Contradiction:
Improvecalculation complexityVSAvoidfuel requirement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system dynamically adjusts operation parameters (thrust setting, cruise speed, altitude) based on real-time sensor feedback and actual performance data. This allows the aircraft to adapt to sensor drift and component wear by continuously optimizing parameters rather than relying on fixed pre-flight calculations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system performs real-time performance predictions and adjustments during flight based on accumulated sensor data, rather than relying solely on pre-flight estimates. This continuous preliminary action corrects for sensor errors and wear effects as they develop.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conservative fuel estimates are made, then risk of fuel exhaustion is reduced, but fuel efficiency deteriorates due to overestimation

Engineering Contradiction:
Improvefuel safety marginVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system uses real-time feedback from actual fuel consumption and performance sensors to continuously refine fuel predictions. This eliminates the need for conservative overestimation while maintaining high reliability through continuous monitoring and adjustment of operation parameters.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces manual conservative estimation with automated, data-driven performance prediction and adjustment. This substitution of mechanical/pilot judgment with electronic sensing and computation achieves both precision and reliability without conservative bias.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10556703B1Predictive aircraft performance systems and methods
Publication Date: 2020.02.11 ROCKWELL COLLINS INC
  • US10556703B1 patent drawing
  • US10556703B1 patent drawing
  • US10556703B1 patent drawing

AI summary

A system includes a flight parameter database and an avionics controller circuit. The flight parameter database is configured to store at least one ownship operation parameter for the ownship. The avionics controller circuit is configured to determine an expected value of a flight performance parameter for the ownship based on the at least one ownship operation parameter, receive a current value of the flight performance parameter from a sensor of the ownship, determine a difference between the expected value of the flight performance parameter and the current value of the flight performance parameter, and adjust the at least one ownship operation parameter to reduce the difference.