AWD Traction Torque Control Using Normalized Wheel Speeds

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Solution Overview

Problem

All-wheel drive vehicles face challenges in controlling torque during reduced or intermittent traction, as existing methods rely on non-driven wheels for speed estimation, which can lead to inaccurate wheel slip calculations and prolonged torque limitation even after traction is regained.

Innovation Solution

The method involves distributing torque to all wheels, computing normalized wheel speeds using measured rotational speeds, yaw rate, and wheel diameters, and adjusting the commanded torque level based on the difference between the fastest and slowest wheel speeds, with updates to wheel diameters and torque levels in response to changing conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If torque is limited to control wheel slip, then wheel slip is reduced, but vehicle propulsive force and productivity are reduced

Engineering Contradiction:
Improvewheel slip controlVSAvoidvehicle propulsive force
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts the commanded torque level based on real-time wheel slip conditions. When wheel slip is detected, torque is limited to control slip; when slip ceases, torque is restored to driver demand levels, creating a dynamic response that resolves the contradiction between slip control and propulsive force

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors wheel speeds, calculates wheel slip, and uses this feedback to adjust torque levels. The controller calculates wheel slip by comparing measured wheel speeds against vehicle speed estimates, and adjusts commanded torque accordingly, creating a closed-loop control system that balances slip control with maintaining propulsive force

Inventive Principle:
Principle #23Feedback

2Ease of operation

If wheel slip calculation relies on non-driven wheels, then vehicle speed can be estimated, but measurement precision deteriorates when non-driven wheels are slipping

Engineering Contradiction:
Improvevehicle speed estimationVSAvoidwheel slip calculation accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system uses all four wheels for both vehicle speed estimation and slip detection, rather than relying solely on non-driven wheels. By treating all wheels as potential sources of speed information and using the accelerometer as a supplementary measurement source, the system maintains measurement precision even when any individual wheel is slipping

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system introduces an accelerometer as an intermediary measurement device to estimate vehicle speed and longitudinal acceleration. This intermediary sensor provides an independent reference that does not depend on wheel rotation, allowing accurate wheel slip calculation even when all wheels are slipping

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If torque is restored quickly after slip detection, then productivity improves, but wheel slip control reliability deteriorates

Engineering Contradiction:
Improvetorque restoration speedVSAvoidwheel slip control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system requires that wheel slip conditions cease for a predetermined time period before restoring full torque. This preliminary waiting period ensures that slip conditions are truly resolved before removing torque limitations, preventing premature torque restoration that would compromise slip control reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses periodic monitoring of wheel speeds and continuous calculation of wheel slip to determine when torque restoration is appropriate. By periodically checking slip conditions and requiring a sustained period without slip, the system balances quick torque restoration with reliable slip control

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12054045B1Traction control for all-wheel drive vehicles
Publication Date: 2024.08.06 FORD GLOBAL TECH LLC
  • US12054045B1 patent drawing
  • US12054045B1 patent drawing
  • US12054045B1 patent drawing

AI summary

A method of controlling torque in an all-wheel-drive vehicle limits the duration of loss of traction. During wheel slip events, a controller reduces the commanded torque from a driver demanded level. The controller calculates a normalized wheels speed for each wheel based on a measured yaw rate, measured wheel speeds, and calculated wheel diameters. The controller determines the end of the wheel slip event by comparing the normalized speeds of each while to one another.