Awl Screw Fixation Members for Bone Anchoring

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Solution Overview

Problem

Conventional bone screw insertion methods often lead to complications such as dislocation of small bone fragments, screw loss, misalignment, and labor-intensive pilot hole formation, resulting in suboptimal fixation and increased procedural time.

Innovation Solution

A bone implant assembly featuring a bone anchor with a distal tip configured to cut into bone, an unthreaded shaft portion, and an externally threaded head for secure engagement, allowing for rapid and precise insertion without the need for a pilot hole, using an awling motion or hammering force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional bone screws are used with pilot hole formation, then screw fixation can be achieved, but the procedure becomes labor-intensive and time-consuming

Engineering Contradiction:
Improvescrew fixation stabilityVSAvoidprocedural time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The bone screw is designed with a self-drilling tip that performs the pilot hole formation action as a preliminary step during the actual screw insertion process, eliminating the need for separate pilot hole creation and reducing overall procedural time while maintaining fixation reliability

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If axial pressure and insertion torque are applied during conventional screw insertion, then the screw can be driven into bone, but small bone fragments dislocate from the bone segment

Engineering Contradiction:
Improvescrew insertion easeVSAvoidbone fragment stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The screw design features a threaded portion that engages with the bone to provide localized anchoring, while the unthreaded portion allows controlled insertion without transmitting excessive axial pressure to small bone fragments, thereby maintaining fragment stability during insertion operations

Inventive Principle:
Principle #3Local quality

3Loss of time

If self-drilling and self-tapping screws are used, then pilot hole formation is eliminated, but bone milling occurs during rotational insertion

Engineering Contradiction:
Improveprocedural timeVSAvoidbone milling
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The screw is segmented into a self-drilling tip portion for hole creation and a threaded portion for engagement, allowing the insertion process to be divided into distinct phases that minimize bone milling while maintaining the time efficiency benefits of self-drilling design

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables faster and more secure bone screw fixation with reduced risk of dislocation and misalignment, improving procedural efficiency and stability of bone fragments.

Implementation Method 1

a distal tip configured to cut into the bone

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

The proximal end of the bone anchor may define an exterior thread configured to engage a complementary thread of the implant in the aperture

Methodology Applied
Scientific EffectThreaded Fastening: Screw

Implementation Method 3

At least a portion of the shaft is unthreaded from the tip and along a portion of the intermediate portion toward the proximal end

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP2683337B1Awl screw fixation members and related systems
Publication Date: 2017.08.16 SYNTHES GMBH
  • EP2683337B1 patent drawingFigure 1A~1C
  • EP2683337B1 patent drawingFigure 2A~2C
  • EP2683337B1 patent drawingFigure 3A~3C

AI summary

Provided are fixation members (99f) useful in fixing an implant to a bone. The fixation members (99f) include an awl tip (104) so as to enable their secure installation by use of an awling motion, which in turn speeds the installation of the fixation members.