Roller Awning Arm Joint With Hidden LED Light Guide

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Solution Overview

Problem

Existing roller awnings with LED lights on articulated arms face issues of interrupted light strips at articulation joints, visible power wires, and potential damage during folding, affecting aesthetics and functionality.

Innovation Solution

Replace the articulation pin with a hollow pin containing a printed circuit board with LEDs and a light guide, powered by a cable hidden from view, maintaining the awning's appearance and ensuring smooth movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If LED strips are applied to articulated arms, then illumination is provided, but the light strip must be interrupted at articulation joints

Engineering Contradiction:
ImproveLED lighting continuityVSAvoidlight strip continuity
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

A light guide element acts as an intermediary between the LED source at the articulation joint and the articulated arm surface. The light guide receives light from the LED and transmits it along the arm, creating continuous illumination without requiring the LED strip to physically cross the articulation joint.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical LED strip that would need to flex and bend at articulation joints with an optical system using light guides. This substitution eliminates the mechanical continuity problem by using light transmission instead of physical material continuity across the joint.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Use of energy by moving object

If power wires are used to power LEDs at articulation joints, then electrical power is delivered, but visible wires deteriorate aesthetics

Engineering Contradiction:
Improvepower delivery to LEDsVSAvoidaesthetic appearance
Core Design Contradiction:
Use of energy by moving objectVSShape

Solution Approach 1:

The hollow articulation pin serves as an intermediary conduit, providing a hidden pathway for power delivery. Electrical conductors are routed through the hollow pin, delivering power to LEDs at the articulation joint without visible wires, as the pin itself is concealed within the joint structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If LEDs are placed at articulation joints, then continuous lighting is achieved, but LEDs risk damage during folding movements

Engineering Contradiction:
Improveluminous continuityVSAvoidLED protection during movement
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The hollow articulation pin provides a protective environment for the LED and associated electronics before any potential damage can occur. The LED is housed within the protected cavity of the pin, cushioning it against mechanical stresses, impacts, and environmental factors that would otherwise damage exposed LEDs during folding movements.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The LED and its electronics are nested within the hollow articulation pin, which itself is part of the articulated arm structure. This nested arrangement protects the fragile LED components within the robust pin structure, allowing continuous lighting while protecting against movement-related damage.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Illumination intensity

If articulation pins are replaced with hollow pins containing electronics, then continuous lighting is enabled, but device complexity increases

Engineering Contradiction:
ImproveLED strip continuityVSAvoidarticulation joint structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The hollow articulation pin performs multiple functions: it provides the mechanical articulation function, serves as a protective housing for the LED, acts as a conduit for power delivery, and functions as a structural element of the articulated arm. This multi-functionality reduces overall system complexity by combining multiple components into a single integrated element.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides continuous LED lighting along the articulated arms without visible power wires, preventing damage and maintaining the awning's aesthetic and functional integrity.

Implementation Method 1

an articulation joint of the two arms is provided with a light guide, in particular with a hollow pin, along which a light strip, in particular an LED strip, can be extended

Methodology Applied
Scientific EffectLight guide: Waveguide (optics)

Data Source

PatentUS12595659B2Roller awning with lights
Publication Date: 2026.04.07 TELECO AUTOMATION
  • US12595659B2 patent drawing

AI summary

A roller awning, with lights, includes: a sheet; a shaft for winding/unwinding it; a structure supporting the shaft; a crosspiece for constraining an edge of the sheet; pairs of articulated arms for supporting and moving the crosspiece with respect to the support structure; and a plurality of LED lights fixed at least to the articulated arms. Articulation is obtained through disks fixed to cooperating ends of the arms, the disks being intercalated between them and being crossed by an articulation pin, forming an articulation joint with the discs. The pin being hollow and has its upper end opening into an upper cavity which is obtained in the upper disc of the joint and which also houses a printed circuit board. At least one LED is mounted thereon facing an axial cavity of the pin, within which, a light guide is housed opening at the lower end of the axial cavity.