Axial Compressor Plasma Actuator Clearance Leakage Control

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Solution Overview

Problem

A clearance between the airfoil body of a variable stator vane and the casing in an axial compressor leads to fluid leakage, resulting in increased losses due to vortex generation, which affects compressor performance.

Innovation Solution

A plasma actuator is integrated into the casing, generating a plasma annularly distributed around the compressor, intersecting with the clearance between the variable stator vanes and the casing, to deflect leakage fluid and suppress vortex formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a clearance is formed between the airfoil body of the variable stator vane and the casing to allow swinging motion, then the variable stator vane can adjust its swing angle to optimize performance under different operating conditions, but part of the working fluid leaks from the pressure side to the suction side through the clearance, generating vortices and increasing losses

Engineering Contradiction:
Improveswing angle adjustment capabilityVSAvoidlosses due to fluid leakage and vortex generation
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

A plasma actuator is introduced as an intermediary device between the variable stator vane and the casing. The plasma actuator generates plasma that interacts with the leaked fluid, controlling the vortex formation and reducing the harmful effects of the clearance leakage while maintaining the swing capability of the variable stator vane.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The plasma actuator changes the physical parameters of the fluid in the clearance region by generating plasma. This alters the fluid properties and flow characteristics, reducing the vortex strength and energy loss associated with the leakage through the clearance.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the clearance between the variable stator vane and the casing is reduced to minimize fluid leakage, then energy losses are reduced, but the variable stator vane cannot swing freely, limiting its ability to adapt to different operating conditions

Engineering Contradiction:
Improvelosses due to fluid leakageVSAvoidswing angle adjustment capability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The plasma actuator serves as a mediator that allows the system to maintain a practical clearance size while compensating for its negative effects. By actively controlling the fluid flow through plasma generation, it enables the variable stator vane to swing freely without excessive leakage losses.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If the plasma actuator is positioned to intersect with the clearance between the variable stator vane and the casing, then it can effectively control the leakage flow and reduce vortex losses, but the device complexity increases

Engineering Contradiction:
Improvelosses due to vortex generationVSAvoidcomplexity of plasma actuator integration
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The harmful vortex generation process is extracted and targeted by the plasma actuator. By positioning the plasma actuator to intersect with the clearance, the system specifically addresses the vortex problem zone without requiring a complete redesign of the variable stator vane mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The plasma actuator effectively reduces losses by improving the velocity component and inflow angle of the working fluid, thereby enhancing compressor efficiency and preventing stall occurrence.

Implementation Method 1

a plasma actuator configured to generate plasma annularly distributed in a circumferential direction of the compressor

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentEP3730800B1Axial compressor
Publication Date: 2023.12.06 IHI CORP
  • EP3730800B1 patent drawingFigure 1
  • EP3730800B1 patent drawingFigure 2
  • EP3730800B1 patent drawingFigure 3(a)~3(b)

AI summary

An axial compressor includes: a casing (7) having a tubular shape; variable stator vanes (12) each having a vane shaft (17) as a swing center, provided in the casing (7) as stator vanes or inlet guide vanes, and arranged in a circumferential direction of the casing (7); rotor blades (13) provided on a trailing edges side of the variable stator vanes (12) in the casing (7) and arranged in the circumferential direction of the casing (7); and a plasma actuator (40) configured to generate a plasma annularly distributed in the circumferential direction of the casing (7), the plasma actuator (40) being attached on an inner circumferential surface (7a) of the casing (7) and intersects with a clearance (32) between each variable stator vane (12) and the inner circumferential surface (7a) of the casing (7).