Axial Fan Heat Exchanger Layout for Compact Airflow Split

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Solution Overview

Problem

Conventional air conditioning apparatuses face challenges in reducing size while maintaining efficient air distribution between evaporator and condenser heat exchangers, often resulting in dead spaces and inefficient use of space, especially when using a single blower.

Innovation Solution

The air conditioning apparatus incorporates a refrigerant circuit with a plurality of heat exchangers and an axial fan, where the heat exchangers are arranged orthogonally to the airflow direction, and the axial fan is positioned on one side, distributing air effectively between the condenser and evaporator without forming dead spaces, utilizing a fan duct with specific protrusions and restrictors to optimize airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If the number of blowers is reduced to one, then the space occupied by blowers is reduced, but it becomes difficult to distribute airflow between evaporator and condenser at a given ratio

Engineering Contradiction:
Improvecase sizeVSAvoidairflow distribution control
Core Design Contradiction:
Volume of stationary objectVSEase of operation

Solution Approach 1:

The patent divides the single blower's airflow into separate paths using flow dividing partitions. These partitions segment the airflow into a blowing side path and an exhaust side path, enabling controlled distribution to evaporator and condenser respectively while maintaining compact single-blower configuration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces flow dividing partitions as intermediary structures between the blower and heat exchangers. These partitions act as mediators to direct and control airflow distribution, solving the problem of achieving balanced airflow distribution with a single blower

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of stationary object

If one blower is disposed on the windward side of evaporator and condenser at intermediate position, then the number of blowers is reduced, but dead spaces are formed on each side reducing space utilization efficiency

Engineering Contradiction:
Improvecase sizeVSAvoidusable space area
Core Design Contradiction:
Volume of stationary objectVSArea of stationary object

Solution Approach 1:

The patent rearranges heat exchangers in a direction orthogonal to the blower's airflow direction, utilizing three-dimensional space more effectively. This dimensional change eliminates dead spaces on either side of the blower and improves overall space utilization in the case

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If heat exchangers are arranged parallel to each other in the case, then the air conditioning performance is achieved, but the case size increases when sufficient space is secured

Engineering Contradiction:
Improveair conditioning performanceVSAvoidcase size
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent arranges heat exchangers in a direction orthogonal to the airflow direction, utilizing vertical or lateral space instead of horizontal expansion. This dimensional reorientation maintains adequate heat exchange performance while minimizing the case's footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a compact design that efficiently distributes air between the heat exchangers, reducing the apparatus's size without dead spaces and ensuring uniform airflow, thereby enhancing space utilization and air conditioning performance.

Implementation Method 1

an axial fan configured to send air to the heat exchangers

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

a refrigerant circuit including a plurality of heat exchangers

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 3

heat exchangers are disposed in a direction orthogonal to an air flow direction

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20240159421A1Air conditioning apparatus
Publication Date: 2024.05.16 SANDEN CORP
  • US20240159421A1 patent drawing
  • US20240159421A1 patent drawing
  • US20240159421A1 patent drawing

AI summary

An air conditioning apparatus includes a refrigerant circuit including a plurality of heat exchangers (a condenser and an evaporator), and an axial fan configured to send air to the heat exchangers. The refrigerant circuit and the axial fan are accommodated in a case. The heat exchangers are disposed in a direction orthogonal to an air flow direction, and the axial fan is disposed on one side of an arrangement direction of the heat exchangers, and supplies the air to the heat exchangers.