Axial-flow machine heat shield sealing strips

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Solution Overview

Problem

Existing axial-flow machines, such as gas turbines, face inefficiencies due to gaps between heat shield segments that allow cooling air to leak into the gas flow or hot gases to escape into the cooling air, compromising temperature protection for sensitive components.

Innovation Solution

The implementation of flat, strip-like sealing strips arranged in opposing grooves on the side faces of heat shield segments, secured by a key-type rotary sliding member, effectively seals gaps against air or gas flows radial or parallel to the rotor axis, preventing cooling air leakage and hot gas intrusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat shield segments are used to protect temperature-sensitive components, then temperature protection is improved, but gaps between segments cause cooling air leakage and hot gas intrusion

Engineering Contradiction:
Improvetemperature protectionVSAvoidsealing effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heat shield is divided into multiple segments that can be assembled around the rotor shaft, allowing for thermal expansion and manufacturing tolerances while maintaining effective temperature protection through the sealing strips at the joints

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Flat strip-like sealing strips are introduced as intermediary elements between the heat shield segments. These sealing strips are arranged in opposing grooves on the side faces of adjacent segments, creating an effective seal that prevents cooling air leakage and hot gas intrusion while maintaining the segmented structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If sealing strips are added to seal gaps between heat shield segments, then sealing effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvesealing effectivenessVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Flat strip-like sealing strips are used to seal the gaps between heat shield segments. These thin strip elements are arranged in opposing grooves on the side faces of adjacent segments, providing effective sealing without adding significant structural complexity

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sealing strips are arranged in grooves on the side faces of the heat shield segments, utilizing the radial dimension to create an effective seal. The strips extend axially along the gap and are positioned to seal both the radial and axial directions of potential leakage paths

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a locking device is used to secure sealing strips, then sealing reliability is improved, but ease of assembly deteriorates

Engineering Contradiction:
Improvesealing reliabilityVSAvoidassembly simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of securing the sealing strips directly, the locking device secures the heat shield segments themselves. The key-type rotary sliding member locks the segments axially to the rotor shaft, which indirectly secures the sealing strips in their grooves, simplifying the assembly process

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The key-type rotary sliding member serves multiple functions: it locks the heat shield segments axially to the rotor shaft, secures the sealing strips in their grooves, and can be operated through the operating handle. This multi-functional element reduces the number of separate components needed

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2649278B1Axial-flow machine
Publication Date: 2017.07.19 GENERAL ELECTRIC TECH GMBH
  • EP2649278B1 patent drawingFigure 1
  • EP2649278B1 patent drawingFigure 2~3
  • EP2649278B1 patent drawingFigure 4

AI summary

The invention relates to an axial flow machine, in particular a gas turbine with axial hot gas flow. Gaps (7) between rotor- side heat shields (5) are blocked by mountable sealing strips (8',8' '), which are arranged with their longitudinal edges in opposing grooves in the side walls of the respective heat shields.