Axially Coupled LED Light Modules for Street Lighting

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Solution Overview

Problem

Existing LED street lamps have limitations in providing customizable light distribution patterns and stability, particularly in outdoor applications, as they often require intermediate dividers and optical lenses for varying light throws, which can be cumbersome and less efficient.

Innovation Solution

The LED light assembly features a housing with axially aligned LED light modules, heat dissipation blocks, and optional canted configurations, along with channels and protrusions for securement and enhanced heat dissipation, allowing for flexible light distribution and stability without the need for intermediate dividers or optical lenses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If intermediate dividers and optical lenses are used to provide varying light throws, then light distribution patterns can be achieved, but device complexity and structural cumbersome increase

Engineering Contradiction:
Improvelight distribution patternsVSAvoidintermediate dividers and optical lenses
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The housing is divided into multiple segments or sections, each capable of independently adjusting the orientation of its LED light module. This segmentation allows different portions of the housing to project light in different directions, achieving varied light distribution patterns without requiring intermediate dividers or optical lenses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The LED light modules are mounted on adjustable mechanisms that allow dynamic repositioning of the light sources. The modules can be tilted, rotated, or adjusted to different angles, enabling the system to adapt light distribution patterns dynamically without fixed intermediate dividers or optical lenses.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If LED light modules are arranged in conventional configurations, then housing support is provided, but stability and customization for outdoor applications are limited

Engineering Contradiction:
Improvehousing stabilityVSAvoidcustomizable light distribution
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The mounting mechanism allows LED light modules to be adjusted to different orientations and angles while maintaining stable attachment to the housing. This dynamic adjustability enables customization of light distribution patterns without compromising the structural stability of the housing configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The housing structure serves multiple functions: it provides structural support, enables stable mounting of LED modules, and allows for customizable orientation adjustment. This multi-functionality achieves both stability and adaptability in a single integrated design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If axially aligned LED light modules are used, then customizable light distribution is achieved, but heat dissipation becomes more challenging

Engineering Contradiction:
Improvelight distribution patternsVSAvoidheat dissipation
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The heat dissipation system is segmented into individual heat sinks for each LED light module, with each heat sink independently managing thermal loads. This segmentation allows efficient heat dissipation from each module while maintaining the axial alignment configuration for customizable light distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Heat sinks and thermal management components serve as intermediary elements between the LED light modules and the housing. These intermediaries conduct heat away from the axially aligned modules and transfer it to the housing structure, which acts as a heat dissipation pathway.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If conventional mounting methods are used, then assembly is simple, but securement and stability in outdoor conditions are insufficient

Engineering Contradiction:
Improveassembly simplicityVSAvoidoutdoor stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The mounting mechanism is pre-configured with adjustment capabilities and securement features before final installation. This preliminary preparation allows for proper orientation and stable attachment to be achieved during installation, ensuring outdoor reliability without complicating the assembly process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables customizable light distribution patterns and improved stability for outdoor applications, such as street lighting, by allowing for various orientations and efficient heat dissipation, enhancing the overall performance and aesthetic appeal of the LED lighting system.

Implementation Method 1

each said light module including at least one heat dissipation block and at least one LED element

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

at least one LED element

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS10323839B1LED light assembly having axially coupled LED light modules
Publication Date: 2019.06.18 MAXLITE
  • US10323839B1 patent drawing
  • US10323839B1 patent drawing
  • US10323839B1 patent drawing

AI summary

In a first aspect of the subject invention, an LED light assembly is provided comprising: a housing; and, a plurality of LED light modules coupled together in axial end-to-end fashion so as to define an elongated lighting strip, each said light module including at least one heat dissipation block and at least one LED element, wherein, said lighting strip is secured to said housing.