Axial Piston Pump Control Without Pilot Piston Position Sensing
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Solution Overview
Problem
Existing hydraulic pressurizing medium supply systems for open circuits in mobile work machines are complex and costly, requiring position detection of pilot valve set pistons and lacking dynamic control over delivery volume adjustment rates.
Innovation Solution
A hydraulic pressurizing medium supply assembly with an electronically actuatable hydro machine featuring a simple pump adjusting mechanism without hydro-mechanical feedback, utilizing closed-loop control circuits to dynamically control outlet pressure and delivery volume through proportional pilot valves, and incorporating adaptive control parameters like amplification factors and filters to optimize control stability and efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If position detection of pilot valve set piston is implemented, then control precision is improved, but device complexity and cost increase
Solution Approach 1:
The patent replaces mechanical position detection systems with electronic control. The electronic control unit receives target values for outlet pressure and delivery volume, processes these signals electronically, and actuates the pilot valve electronically without requiring mechanical position sensors on the set piston. This substitution eliminates complex mechanical feedback while achieving precise control through electronic signal processing.
Solution Approach 2:
The patent uses electronic signal copying and processing instead of physical position measurement. The control unit works with target value signals and control signals that represent the desired state, eliminating the need for physical position detection mechanisms. The system controls the pilot valve based on electronic target values rather than mechanical feedback from position sensors.
2Ease of operation
If dynamic control over delivery volume adjustment rates is implemented, then control quality is improved, but system complexity increases
Solution Approach 1:
The patent implements dynamic control by allowing the delivery volume adjustment rate to vary continuously based on operating conditions. The electronic control unit processes target values and generates control signals that dynamically adjust the pilot valve position, enabling the delivery volume to change at optimized rates rather than following fixed mechanical characteristics. This dynamic control improves responsiveness and control quality without adding mechanical complexity.
Solution Approach 2:
The patent changes control parameters electronically rather than through mechanical adjustments. The electronic control unit modifies control signals to the pilot valve based on target delivery volume and pressure values, enabling dynamic adjustment of the delivery volume rate. This parameter change approach allows flexible control adaptation without modifying the mechanical structure of the pump or valve system.
3Device complexity
If simple pump adjusting mechanism without hydro-mechanical feedback is used, then device complexity is reduced, but control precision deteriorates
Solution Approach 1:
The patent replaces hydro-mechanical feedback mechanisms with electronic control. Instead of using hydraulic pressure feedback to mechanically regulate the pump, the system uses an electronic control unit that receives target values and generates appropriate control signals to the pilot valve. This electronic substitution maintains control precision while eliminating complex hydro-mechanical feedback loops.
Solution Approach 2:
The patent implements electronic feedback control where the control unit receives target values for outlet pressure and delivery volume, processes these signals, and adjusts the pilot valve accordingly. This electronic feedback mechanism replaces hydro-mechanical feedback while achieving comparable or superior control precision through flexible signal processing and adaptation capabilities.
Data Source
AI summary
A hydraulic pressurizing medium supply assembly has an adjustable axial piston machine. An actuating cylinder is controlled by way of a pilot valve. The pilot valve is actuated by a control installation. The control installation, as input variables, has an actual pressure and/or an actual swivel angle of the adjustable axial piston machine. One or a plurality of the input variables are compared with a matching nominal value and a control value is emitted, or in each case a control value is emitted. The controlling of the input variables is part of a first closed-loop control circuit. An underlying second closed-loop control circuit has an input variable which is based on the control variable or the control variables and serves as a nominal variable. A further input variable of the second closed-loop control circuit is an actual delivery-volume adjustment rate of the axial piston machine.


