Axial Pump Convex Surface Reduces Material Damage
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Solution Overview
Problem
Existing axial pump devices cause significant damage to transported materials, such as fish and soft/hard objects, due to high resistance and constrictive bottlenecks, which can lead to injury or death during transport.
Innovation Solution
The axial pump device features a convexly curved contact surface with a radius of curvature greater than 3 mm, oblique to the main transport direction, and a spiral or crescent-shaped impeller blade design, along with a stator holding element that tapers and has a large radius of curvature, minimizing contact points and bottlenecks to gently guide materials.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If contact surfaces are designed as edges to present lowest resistance, then flow engagement is improved, but damage to transported material increases
Solution Approach 1:
The contact surface is designed with convex curvature (radius > 3mm) instead of sharp edges, creating a rounded profile that reduces resistance while preventing damage to transported objects like fish and fruits
2Reliability
If conventional pump structures are used, then pump function is achieved, but bottlenecks cause material damage
Solution Approach 1:
The stator holding element features a convexly curved contact surface that eliminates bottlenecks and constrictions, allowing smooth passage of transported material without damage while maintaining pump functionality
Solution Approach 2:
The contact surface geometry is changed from conventional flat or edged designs to a specifically curved profile with radius > 3mm, fundamentally altering how material interacts with the pump structure to prevent damage
3Object-affected harmful factors
If contact surface is convexly curved with large radius, then material damage is reduced, but manufacturing complexity increases
Solution Approach 1:
By specifying a minimum radius threshold (>3mm) rather than exact dimensions, the design balances damage reduction with manufacturability, allowing standard fabrication processes to produce the curved surfaces
Data Source
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AI summary
The invention relates to a pump device, especially an axial-flow pump device, comprising at least one flow intervention element (22, 32) having at least one flow surface (23, 24, 27, 33) which is designed to split a medium to be conveyed. According to the invention, the flow surface (23, 24, 27, 33) is convexly curved at least with respect to a splitting direction.