Axial Reinforcement System for Corroded Columns

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Solution Overview

Problem

Conventional shells and column-restorative procedures fail to substantially increase the structural capacity of deteriorated columns, particularly in marine environments, and often require complex and time-consuming installation processes.

Innovation Solution

A fiberglass shell system with integrated positioners and axial reinforcing elements, such as stainless steel or carbon fiber reinforcing bars, is used to enhance the structural capacity of columns, allowing for quick and efficient installation, even in marine environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional shells are used to protect columns, then protection from deterioration is provided, but structural capacity is not substantially increased

Engineering Contradiction:
Improveprotection from deteriorationVSAvoidstructural capacity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent combines the protective shell function with axial reinforcement elements into a single integrated system. The shell and reinforcement members work together to simultaneously provide corrosion protection and increase structural capacity, resolving the contradiction between protection and strength enhancement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses composite construction combining the shell material (such as concrete or steel) with axial reinforcement members (such as steel bars or fiber-reinforced polymers). This composite approach allows the system to achieve both protective and load-bearing functions that neither component could provide alone.

Inventive Principle:
Principle #40Composite materials

2Reliability

If shells are used to protect columns, then protection from deterioration is provided, but installation becomes complex and time-consuming

Engineering Contradiction:
Improveprotection from deteriorationVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system segments the reinforcement into discrete axial members that can be independently positioned and installed within the shell. This segmentation allows for simpler, more modular installation compared to traditional rebar cages, reducing installation complexity while maintaining protective function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces positioners as intermediary elements that simplify the installation process. These positioners facilitate the correct positioning of reinforcement members within the shell during construction, reducing the complexity of the overall installation procedure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional shells are used, then protection is provided, but positioners and bar supports are not integrated

Engineering Contradiction:
Improveprotection from deteriorationVSAvoidintegration of positioners
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the positioners and bar supports into the shell structure itself, creating an integrated system. This integration simplifies manufacturing and assembly compared to conventional separate components, while maintaining the protective function of the shell.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3411542B1Axial reinforcement system for restorative shell
Publication Date: 2022.08.17 WARSTONE INNOVATIONS LLC
  • EP3411542B1 patent drawingFigure 1~2B
  • EP3411542B1 patent drawingFigure 3~5
  • EP3411542B1 patent drawingFigure 6~7

AI summary

An axial reinforcement system is disclosed that provides a shell (i.e., a form or jacket) that protects a weight-bearing member (e.g., a cement column) from a corrosive environment and which also substantially increases the structural capacity of the weight-bearing member. The shell is integrated with "positioners" and reinforcing elements, the combination of which offers several advantages over conventional shells. The positioner is attached directly to the shell and the positioner is, in turn, secured to a reinforcing element, which can be a reinforced steel, such as rebar, or a carbon fiber reinforced polymer material. The axial reinforcement system has been found to substantially increase the structural rigidity of the weight-bearing member, while at the same time protecting the weight-bearing member from corrosion and is also simple to install.