Axial Engagement Variable Damper for Aircraft Nose Wheel Actuators

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Solution Overview

Problem

Aircraft nose wheel actuators with fixed damping coefficients suffer from reduced responsiveness and performance due to constant drag torque, necessitating larger sizes to compensate, which is inefficient and limits performance.

Innovation Solution

An axial engagement-controlled variable damper system that adjusts magnetic coupling between a stator and rotor assembly through axially movable flux sleeves and rotor portions, allowing for variable drag torque generation by altering the degree of axial engagement, utilizing passive or hydraulic actuators to control the position of these components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed damping coefficient is used in the rotary damper, then the drag torque is constant and simple to control, but the responsiveness and performance of the nose wheel actuator are limited and size requirements increase

Engineering Contradiction:
Improvecontrol simplicityVSAvoidresponsiveness
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent applies the dynamics principle by making the damping coefficient variable rather than fixed. The rotor assembly can be axially displaced between at least two positions, which dynamically changes the magnetic coupling between the stator and rotor assembly. This axial displacement allows the damping coefficient to be adjusted in real-time, enabling the system to adapt to different operational conditions and improve responsiveness while maintaining simple control through axial position changes.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a fixed damping coefficient is used in the rotary damper, then the structure is simple, but the size requirements for the nose wheel actuator increase to overcome the fixed drag torque

Engineering Contradiction:
Improvestructural simplicityVSAvoidactuator size
Core Design Contradiction:
Device complexityVSWeight of moving object

Solution Approach 1:

The patent reduces actuator size by implementing a variable damping coefficient through axial displacement of the rotor assembly. By allowing the rotor assembly to move axially between positions, the magnetic coupling is dynamically adjusted, enabling the damper to provide appropriate drag torque only when needed. This eliminates the requirement for a continuously high damping coefficient, allowing for a more compact and lighter actuator design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the damping parameter from fixed to variable by altering the axial position of the rotor assembly. This parameter change allows the system to optimize performance across different operating conditions without requiring a larger actuator, as the damping coefficient adapts to match the actual needs of the nose wheel actuation.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If axial engagement control is implemented to vary drag torque, then responsiveness and performance improve, but the device complexity increases with additional components

Engineering Contradiction:
ImproveperformanceVSAvoidcomponent quantity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent achieves multi-functionality by using the existing rotor assembly's axial displacement capability to control the damping coefficient. The rotor assembly serves both as the rotating component for actuation and as the variable damping control element. This eliminates the need for separate damping control mechanisms, reducing overall device complexity while maintaining improved performance through variable drag torque.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous adjustment of drag torque based on axial engagement, improving responsiveness and reducing the size requirements of nose wheel actuators by varying the drag torque in response to different operational conditions.

Implementation Method 1

the flux sleeve is configured to alter magnetic coupling between the stator with the rotor assembly in response being moved axially

Methodology Applied
Scientific EffectMagnetic coupling: Magnetic Field

Implementation Method 2

a permanent magnet electric machine configured to create drag on the nose wheel actuator through rotation of a motor shaft and permanent magnet assembly about an electromagnetic stator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

create drag on the nose wheel actuator through rotation of a motor shaft and permanent magnet assembly about an electromagnetic stator

Methodology Applied
Scientific EffectElectromagnetic drag: Electromagnetic Induction

Data Source

PatentEP3156326B1Axial engagement-controlled variable damper systems and methods
Publication Date: 2019.01.23 GOODRICH CORP
  • EP3156326B1 patent drawingFigure 1
  • EP3156326B1 patent drawingFigure 2
  • EP3156326B1 patent drawingFigure 3

AI summary

The present disclosure provides an axial engagement-controlled variable damper comprising a rotor assembly (240, 540, 640) coupled to a rotor shaft and disposed about an axis of rotation and a stator (220, 520), coaxially aligned with the rotor assembly. The axial engagement-controlled variable damper may further comprise a flux sleeve (250), axially movable relative to the rotor assembly between at least a first position and a second position. The flux sleeve (250) may comprise a circumferential flange portion disposed radially between the rotor assembly and the stator, and may be configured to alter magnetic coupling between the stator and the rotor assembly in response being moved axially. The axialengagement controlled variable damper may be configured to generate a first drag torque in response to the flux sleeve being in the first position and a second drag torque in response to the flux sleeve being in the second position.