Axle Bracket Airflow Structure for Front Brake Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing brake cooling techniques for saddle-riding vehicles, which rely on air ducts around the axle bracket, are limited by the type of vehicle and can be inefficient due to obstruction by the axle bracket itself.

Innovation Solution

Incorporating a first introduction portion in the coupling portion of the axle bracket that guides traveling wind from the front to the rear, ensuring the path intersects with the brake attachment portion, allowing efficient airflow to the brake.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If an air duct is added around the axle bracket to cool the brake, then brake cooling efficiency is improved, but device complexity and structural constraints increase

Engineering Contradiction:
Improvebrake temperatureVSAvoidaxle bracket structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the air duct function with the axle bracket structure by forming the introduction portion directly as part of the coupling portion. The coupling portion is designed with a through-hole that serves as the air duct, eliminating the need for separate air duct components and reducing overall device complexity while maintaining brake cooling functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupling portion serves multiple functions: it couples the damper to the axle, provides structural support, and acts as an air duct for brake cooling through its introduction portion. This multi-functionality reduces the number of separate components needed and simplifies the overall brake cooling system

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If the axle bracket is designed to couple damper to axle, then structural integrity is improved, but brake cooling efficiency deteriorates due to wind blockage

Engineering Contradiction:
Improvecoupling portion strengthVSAvoidbrake temperature
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The coupling portion is segmented to include a through-hole (introduction portion) that divides the solid structure into functional zones: the outer shell maintains structural strength for damper-axle coupling, while the internal through-hole creates a fluid passage for air flow. This segmentation allows the same component to fulfill both structural and cooling functions simultaneously

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The introduction portion acts as an intermediary element within the coupling portion that mediates between the structural requirement (solid coupling) and the cooling requirement (air flow passage). The through-hole serves as a mediator that allows air to pass through the coupling portion to reach the brake without compromising the coupling portion's structural integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables effective brake cooling without the need for additional air ducts, improving cooling efficiency while maintaining the structural integrity and design flexibility of the axle bracket.

Implementation Method 1

at least the coupling portion includes a first introduction portion capable of guiding a traveling wind from a front of the coupling portion to a rear of the coupling portion

Methodology Applied
Scientific EffectFluid flow guidance:

Implementation Method 2

The brake generates heat during braking, and a technique of cooling the brake by a traveling wind has been developed

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS20250043838A1Axle bracket and front fork for saddle-riding vehicle provided with same
Publication Date: 2025.02.06 ASTEMO LTD
  • US20250043838A1 patent drawing
  • US20250043838A1 patent drawing
  • US20250043838A1 patent drawing

AI summary

An axle bracket includes a coupling portion that couples a damper to an axle, and a brake attachment portion that is provided on a rear side of a vehicle with respect to the coupling portion. The brake attachment portion allows a brake to be attached. At least the coupling portion includes a first introduction portions capable of guiding a traveling wind from a front of the coupling portion to a rear of the coupling portion. The first introduction portion is provided such that the brake 21 and a path of the traveling wind passing through the first introduction portion intersect each other.