Integrated Axle Shaft Assembly for Multi-Mechanism Power Transfer

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Solution Overview

Problem

Existing transmission shafts in vehicles are limited in functionality and cannot meet the transmission requirements in complicated scenarios, necessitating a more versatile shaft assembly.

Innovation Solution

A shaft assembly with a connecting shaft comprising a first and second shaft segment connected by a connecting part that includes a mounting space for a driver, allowing a single power output end to drive multiple mechanisms, simplifying connections and reducing overall size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional transmission shaft with one end connected to a driver and the other end to the power output end is used, then the structure is simple, but the functionality is limited and cannot meet complicated transmission scenarios

Engineering Contradiction:
Improvetransmission functionalityVSAvoidshaft structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The transmission shaft is divided into a first shaft segment and a second shaft segment connected by a connecting part. The connecting part includes a mounting space for accommodating a driver, allowing the shaft to interface with multiple mechanisms while maintaining structural simplicity.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If multiple separate transmission shafts are used to drive multiple mechanisms, then each shaft can be simple, but the overall size and occupied space increase

Engineering Contradiction:
Improveoccupied spaceVSAvoidtransmission capability
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

Multiple shaft segments are merged into a single integrated transmission shaft assembly with a common connecting part. This allows a single driver to power multiple mechanisms through the different shaft segments, reducing the overall occupied space while maintaining full transmission capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The driver is nested within the mounting space of the connecting part, allowing compact arrangement of components. The first and second shaft segments are arranged coaxially, with the connecting part nested between them, optimizing space utilization.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If a complex connection structure is used between the driver and the connecting shaft, then the transmission reliability is improved, but the overall size and assembly complexity increase

Engineering Contradiction:
Improvetransmission reliabilityVSAvoidconnection structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connecting part serves multiple functions: it connects the first and second shaft segments, provides a mounting space for the driver, and enables transmission connection between the driver and both shaft segments. This multi-functionality reduces the need for separate connection components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20260092623A1Axle components and vehicles
Publication Date: 2026.04.02 3KM PTE LTD
  • US20260092623A1 patent drawing
  • US20260092623A1 patent drawing
  • US20260092623A1 patent drawing

AI summary

A shaft assembly and a vehicle are provided. The shaft assembly includes a connecting shaft that includes a first shaft segment, a second shaft segment, and a connecting part. The first shaft segment is configured to be in transmission connection with a first mechanism. The second shaft segment is configured to be in transmission connection with a second mechanism. The connecting part is located between the first shaft segment and the second shaft segment connects the first shaft segment and the second shaft segment. The connecting part is provided with a mounting space capable of accommodating a driver, and configured to be in transmission connection with the driver such that the connecting shaft transfers a power of the driver to the first mechanism and the second mechanism when the connecting part is driven by the driver to rotate.