Azeotropic HCFO Blend for Stable Low-GWP Heat Transfer

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Solution Overview

Problem

Current azeotropic compositions and azeotropic-like compositions for chlorofluorocarbons are difficult to theoretically determine and require experimental confirmation, and existing substitutes for chlorofluorocarbons have significant global warming potential and environmental impact.

Innovation Solution

A specific azeotropic-like composition comprising 2-chloro-1,3,3,3-tetrafluoropropene (HCFO-1224xe) and 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd) is developed, which maintains a consistent composition ratio in both liquid and gas phases, making it suitable for use as a washing detergent, solvent, foaming agent, coolant, and heating medium, while being non-flammable and environmentally friendly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If hydrofluorocarbons (HFCs) are used as substitutes for chlorofluorocarbons, then ozone layer protection is improved, but global warming potential increases due to long atmospheric life

Engineering Contradiction:
Improveozone layer depletionVSAvoidglobal warming potential
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters by using hydrofluoroolefins (HFOs) instead of conventional HFCs. HFOs have different molecular structures with double bonds that enable faster atmospheric degradation, thereby reducing both ozone depletion potential and global warming potential through parameter modification of the refrigerant composition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite refrigerant mixtures combining HFO-1224xe and HFO-1233zd in specific ratios. This composite approach allows optimization of thermodynamic properties while maintaining low environmental impact, as the synergistic combination achieves desired cooling performance with reduced atmospheric persistence

Inventive Principle:
Principle #40Composite materials

2Power

If chlorofluorocarbons are used in mixed coolant formulations, then cooling performance is improved, but composition stability deteriorates due to selective evaporation

Engineering Contradiction:
Improvecooling performanceVSAvoidcomposition ratio stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The invention selects specific components HFO-1224xe and HFO-1233zd with carefully matched volatility parameters. By adjusting the composition ratio and selecting components with similar evaporation characteristics, the mixture achieves azeotropic or near-azeotropic behavior, preventing composition drift during evaporation while maintaining high cooling performance

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If azeotropic compositions are theoretically determined, then development time is reduced, but accuracy deteriorates due to lack of theoretical models

Engineering Contradiction:
Improvecomposition development timeVSAvoidcomposition ratio accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The invention performs preliminary experimental work to establish the specific composition ratio of HFO-1224xe and HFO-1233zd that achieves azeotropic behavior. By conducting advance experiments to determine the optimal mixture ratio, the invention eliminates the need for time-consuming theoretical modeling while ensuring high composition accuracy and stability in practical applications

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The azeotropic-like composition effectively maintains a stable composition ratio during vaporization, providing a non-flammable and environmentally benign solution for various applications, reducing global warming potential and improving efficiency in uses such as washing and heat transfer.

Implementation Method 1

it is preferable that the mixture is an azeotropic or azeotropic-like composition, which is volatilized with substantially the same composition ratio as that of a liquid phase

Methodology Applied
Scientific EffectAzeotropic behavior:

Data Source

PatentUS10047326B2Azeotropic like composition containing 2-chloro-1,3,3,3-tetrafluoropropene and 1-chloro-3,3,3-trifluoropropene
Publication Date: 2018.08.14 CENT GLASS CO LTD
  • US10047326B2 patent drawing
  • US10047326B2 patent drawing
  • US10047326B2 patent drawing

AI summary

An azeotropic-like composition containing 2-chloro-1,3,3,3-tetrafluoropropene and 1-chloro-3,3,3-trifluoropropene is provided. The azeotropic-like composition according to the present invention is non-flammable, has little influence on the environment, and has substantially the same composition ratio in the liquid phase and the gas phase. By use of an azeotropic-like composition according to the present invention, a washing detergent, a solvent, a silicone solvent, a foaming agent, a coolant, a heating medium for a heat pump, and a high temperature working fluid that are non-flammable, have little influence on the environment, and have substantially the same composition ratio in a liquid phase and a gas phase thereof may be provided.