Azido Organosilane Surface Functionalization Without Hydrogel Lift-Off

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Solution Overview

Problem

Existing methods for surface functionalization in DNA sequencing, such as using hydrogels, are cumbersome and prone to incomplete lift-off, leading to instability and inefficiencies in DNA clustering and sequencing-by-synthesis chemistry.

Innovation Solution

A substrate with a surface-bound organosilane layer containing azido groups attached through a linker moiety, free from hydrogels or hydrophilic polymers, is used for immobilizing oligonucleotides, allowing direct covalent attachment without the need for hydrogel coatings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrogel coating is used for surface functionalization, then DNA clustering and sequencing chemistry can be enabled, but the process becomes cumbersome and incomplete lift-off occurs

Engineering Contradiction:
Improvestability of surface functionalizationVSAvoidcomplexity of fabrication process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the hydrogel coating layer from the surface functionalization process, extracting the problematic intermediate layer that caused incomplete lift-off and process complexity. The invention directly functionalizes the solid support surface with silane-based chemistry, eliminating the need for hydrogel as a intermediary coating layer.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a silane-based intermediary layer that directly bonds to the solid support surface and provides the necessary functional groups for DNA clustering. This silane layer serves as the mediator between the solid support and the biological molecules, replacing the hydrogel intermediary that caused problems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If hydrogel coating is applied to solid support, then primer immobilization is enabled, but multiple fabrication steps are required

Engineering Contradiction:
Improvesimplicity of fabrication processVSAvoidfabrication time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent extracts and removes the hydrogel coating step from the fabrication process, eliminating multiple sequential steps for hydrogel deposition, pattern transfer, and lift-off. The invention implements a direct silane-based functionalization approach that reduces the process to fewer critical steps.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs preliminary surface treatment and silane coupling directly on the solid support before primer immobilization. By preparing the surface with the appropriate silane functional groups in advance, the subsequent primer attachment step becomes simpler and faster, eliminating the need for hydrogel intermediate steps.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If hydrophobic polymer coating is used to retain gel material, then differential hydrophobic/hydrophilic characteristics are exploited, but unintended consequences and challenges arise

Engineering Contradiction:
Improveprecision of gel material placementVSAvoidunintended consequences of hydrophobic coating
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent removes the hydrophobic polymer coating layer that was used to retain gel material through differential hydrophobicity. Instead, the invention uses directly patterned silane functionalization that provides precise gel material placement without relying on hydrophobic/hydrophilic contrast mechanisms that caused unintended consequences.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the substrate fabrication process, enhances stability, and enables efficient DNA clustering and sequencing-by-synthesis chemistry by eliminating the challenges associated with hydrogel coatings.

Implementation Method 1

depositing an organosilane to the surface of the substrate to form a surface-bound organosilane layer

Methodology Applied
Scientific EffectSilane-siliconate bonding: Chemical Bonding

Implementation Method 2

reacting the plurality of the oligonucleotides with the azido groups of the organosilane to covalently attach the oligonucleotides to the substrate

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Data Source

PatentUS12570831B2Hydrogel-free surface functionalization for sequencing
Publication Date: 2026.03.10 ILLUMINA INC
  • US12570831B2 patent drawing
  • US12570831B2 patent drawing
  • US12570831B2 patent drawing

AI summary

Embodiments of the present application relate to substrate comprising a surface-bound azido functionalized organosilane wherein the substrate is free or substantially free of a hydrogel or a hydrophilic polymer. Methods of preparing such substrate surface for sequencing applications are also disclosed.