Azo Dye Indicator Kit for Quaternary Ammonium Detection

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Solution Overview

Problem

Current methods for monitoring the effectiveness of surface disinfection and cleaning in healthcare settings are time-intensive, costly, and do not objectively assess the presence of disinfecting agents, lacking direct detection of disinfectants and being susceptible to the Hawthorne Effect.

Innovation Solution

An indicator kit comprising an azo dye material, water, and an extraction composition with a C1-C7 alcohol or glycol ether, along with an acidic compound to suppress pH-driven side reactions, which facilitates the detection of quaternary ammonium compound disinfectants on surfaces through a visual color change without requiring expensive equipment or extensive procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If direct observation method is used to monitor cleaning compliance, then personnel can observe cleaning activities in real-time, but it is unduly burdensome on personnel and highly susceptible to the Hawthorne Effect

Engineering Contradiction:
Improvemonitoring reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cleaning surfaces themselves provide the monitoring function through their inherent optical properties. When cleaned with quaternary ammonium compound disinfectants, the surfaces develop a positive charge that attracts and retains the negatively charged indicator composition, creating a visible color change that automatically indicates proper cleaning without requiring external observation personnel or complex monitoring equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs a colorimetric indicator composition that changes color when it contacts quaternary ammonium compound disinfectants on cleaned surfaces. This visual color change provides immediate, objective feedback on cleaning effectiveness, eliminating the need for complex electronic sensors or manual observation while maintaining high monitoring reliability.

Inventive Principle:
Principle #32Color changes

2Measurement precision

If microbacterial detection methods (swab cultures or agar slide cultures) are used, then objective measurement of cleaning effectiveness is achieved, but the methods are time intensive and costly to implement

Engineering Contradiction:
Improvecleaning effectiveness measurementVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces complex mechanical and biological detection systems (swab cultures, agar slides, incubation equipment) with a simple chemical indicator system. The indicator composition undergoes an immediate colorimetric reaction with quaternary ammonium compounds on cleaned surfaces, providing objective measurement of cleaning effectiveness within seconds rather than requiring hours or days of incubation time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The indicator composition changes its optical parameters (color) in response to the presence of quaternary ammonium compound disinfectants on cleaned surfaces. This parameter change provides immediate, objective quantification of cleaning effectiveness without requiring time-intensive microbial culture processes.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If ATP detection system is used for microbial metabolism detection, then cleaning effectiveness can be measured, but it is costly to implement

Engineering Contradiction:
Improvecleaning effectiveness measurementVSAvoidimplementation cost
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent uses a simple, inexpensive indicator composition that can be applied directly to surfaces for testing. This disposable indicator system eliminates the need for costly ATP detection equipment, luminometers, and specialized reagents while providing comparable measurement precision for monitoring cleaning effectiveness in healthcare settings.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Quantity of substance

If transparent material marker technique is used, then the Hawthorne Effect is reduced and cost is lowered, but it requires additional independent steps of applying the marker prior to cleaning and determining whether it has been washed away

Engineering Contradiction:
Improveimplementation costVSAvoidprocess complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Instead of applying a marker before cleaning and checking for removal, the patent inverts the approach by applying an indicator composition after cleaning that detects the presence of cleaning agents directly on the surface. This single-step process eliminates the complexity of multiple independent steps while maintaining cost-effectiveness and reducing the Hawthorne Effect.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for timely and cost-effective assessment of disinfection efficacy by visually indicating the presence of quaternary ammonium compound disinfectants on surfaces, improving compliance monitoring and reducing the risk of infectious outbreaks without the need for extensive personnel or equipment.

Implementation Method 1

An indicator kit and method for detecting quaternary ammonium compound disinfectants on surfaces are provided. The indicator kit comprises an indicator composition, an extraction composition, and an acidic compound... visually indicating the presence of quaternary ammonium compound disinfectants on surfaces

Methodology Applied
Scientific EffectColor change: Photochromism

Implementation Method 2

The indicator kit comprises an indicator composition, an extraction composition, and an acidic compound... The extraction composition facilitates extraction of a quaternary ammonium compound on a testing surface

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentEP2851094B1Disinfection and cleaning confirmation system
Publication Date: 2020.12.02 METREX RESEARCH LLC

AI summary

An indicator kit for detecting the presence of a quaternary ammonium compound disinfectant is provided. The kit includes an indicator composition that includes an azo dye material and water; an extraction composition that includes water, and at least one of a C1-C7 alcohol or a glycol ether; and an acidic compound present in at least one of the indicator composition, the extraction composition, or an acidic developer solution packaged separately from the indicator composition and the extraction composition. A method of detecting a quaternary ammonium compound disinfectant on a surface is also provided.